Automatic Ce Standard CIP system and modular design juice beverage production plant

• After-sales Service: One year
• Warranty: One year
• Processing Material: Special Agricultural Products
• Application: Dairy, Beverage
• Customized: Customized
• Certification: CE, ISO9001
• Power Source: Electric
• Automatic Grade: Automatic
• Material: SUS304/316L
• Control Type: Automatic
• Certificate: ISO9001:2008/HACCP/GMP
• Brand: Beyond
• Transport Package: Wood Package and Framework
• Specification: ISO9001: 2008/HACCP/GMP
• Trademark: BEYOND
• Origin: China
• HS Code: 8438200000
• Production Capacity: 100 Processing Lines Each Year

Product Description

Automatic Ce Standard CIP system and modular design juice beverage production plant

This fruit juice production line produce several types of fruit juice beverage, i. e. Orange juice, apple juice, pear juice, grape juice, straw berry juice and so on.
This fruit juice production line raw milk can be juice concentrate or juice powder, sugar, stabilizer and flavors etc. The procedure method can be blending-UHT sterilizer-homogenizer-hot filling- cooling tunnel- pacakge and so on.

End product package of this fruit juice production line can be plastic pouches, plastic cups, plastic bottles, glass bottles, roof top box, pre-pak pouches, paper carton etc. For this fruit juice production line according to different end product and package type, the production technology is differently designed.

Equipment list of PET bottle hot filling or paper carton pacakaged  fruit juice beverage equipment
Flow No.	Name	Size	Bri fef Specification
A	hot water generating system
A-1	hot water tank	V=2000L	SUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator
A-2	hot water pump	Q=5T/h	SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal
A-3	plate heater	Q=5T/h	SUS304 stainless steel, use A3 supporter, cladding with stainless steel, use steam for heating, hot water, one stage, hasp type gasket sealed
A-4	temperature control system	Q=5T/h	Germany Burkert steam regulating valves, UK Spirax Sarco steam reducing valve, Germany temperature sensor, pneumatic two position and three way valves are made in China
B	sugar and glue melting and mixing system
B-1	high speed emulsification tank	V=1000L	SUS304, double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs, breath valve, inside with graduation
B-2	high speed mixing tank	V=1000L	SUS304, double layer with PU insulation, quadrate shape, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs, breath valve, inside with graduation
B-3	CIP return pump	Q=20T/h	SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
B-4	milk pump	Q=10T/H	SUS304 stainless steel, pump lift 36M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
B-5	platform for mixing material		SUS304, stainless steel stairs and handrail, stainless steel checkered plate on surface, 3500*1000*1000mm
B-6	duplex filter	Q=10T/H	SUS304, tube type, 100M
B-7	plate cooler	Q=10T/H	SUS304, A3 supporter, one stage, cool by tower water, hasp type gasket sealed
C	juice concentrate blending system
C-1	vertical type screw pump	Q=2T/h	food sanitary grade, manual adjustable
C-2	blending tank	V=6000L	SUS304 stainless steel, single layer, top off- center vertical agitator 36rpm, airtight manhole, conical head, CIP spraying ball, glass tube level indicator, breather valve, supporters with adjustable feet
C-3	milk pump	Q=10T/h	SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
C-4	CIP return pump	Q=20T/H	SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
C-5	duplex filter	Q=10T/H	SUS304, tube type, 100M
D	pasteurizer, degassor and homogenizer system
D-1 ~ 7	tubular sterilizer	Q=6T/h	milk enter at ( 25~30 ° C) - degass at ( 70 ° C) -homogeninze at ( 65 ° C) -sterilization at 137 ° C hold for 15S- discharge at ( 85-92 ° C), product return at 30-40 ° C, fully controlled by PLC, with frequency inverter, this machine used for hot filling
D-2	degassor	Q=6T/h	fully auto controled, include pressure transmitter and water ring type vacuum pump
D-3	homogenizer	Q=6T/h	working pressure 25MPa, include frequency inverter, and liquid pressure control, starting box
E	PET hot filling system
E-1	equipments before PET hot filling	Q=6T/h	include bottle blowing machine, air delivery duct, Vial distributing machine, capper, cap cleaning belt etc.
E-2	PET filling machine	Q=6T/h	12000P/H, hot filling
E-3	processing system after filling	Q=6T/h	include turning over sterilization chain, spraying tunnel, labeling, blow drier, package etc.
F	semi-automatic CIP system
F-1 ~ 7	semi-automatic CIP system	3× 1500L	Germany Burkert temperature auto control system, heating by tube, acid/alcali concentrate adding system, plastic buket 80L× 2SUS304, semi-automatic, one line
F-8	CIP return pump	Q=10T/h	SUS304, pump head 36M
G	installation part
G-1	installation		include stainless steel and carbon steel pipes and fittings, electric installation material etc

Plant beverage blending and formulation tank
The sugar-acid ratio directly affects the taste of the beverage.The appropriate sugar-acid ratio is 13.1-15.1.Generally,white sugar is used as a sweetener,citric acid is used as a sour agent,and which is also has a certain preservative effect.As an antioxidant,vitamin C is not only a nutrient needed by the human body,but also has an antioxidant function.In addition,adding different flavors and pigments can not only make different beverages,but also improve the appearance of the product.

Plant beverage clarification and homogenization
Due to the need for clarified and transparent juice,some plant beverages requir clarification during the production process to remove suspended solids in the juice.Usaually need to use a centrifuge to clarify.

Plant beverage sterilizing and filling
According to the composition characteristics of plant beverages,different sterilization processes can be used,generally high-temperature short-term sterilization or ultra-high temperature instantaneous sterilization process is adopted.The homogenized material is sealed and filled,and sterilized at 121ºC and pressure 2kpa for 15-20min.For heat-sensitive and nutrient-containing plant beverages,they can be filled into containers after sterilization at 130-140ºC and 3-4S.



 

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.