| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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500kg/hr date palm syrup processing plant with juice and liquid syrup processing
A palm dates juice processing line is specifically designed to handle the production of juice from palm dates. It involves several stages and equipment to extract, process, and package the juice. Here is an overview of the typical process:
Fruit Washing: The palm dates are thoroughly washed to remove any dirt, dust, or impurities on their surface.
Date Pitting: In this stage, the pits or seeds of the dates are removed. This can be done manually or through automated equipment.
Date Juicing: The pitted dates are then crushed or pulped to extract the juice. This can be achieved using processes like pressing, milling, or enzymatic treatment.
Juice Filtration: The extracted juice is passed through filters to remove any remaining solids or impurities, ensuring a clear and smooth final product.
Juice Pasteurization: To ensure safety and extend the shelf life of the juice, it is pasteurized by heating it to a specific temperature for a predetermined time. This kills any bacteria or microorganisms that might be present.
Juice Blending (Optional): Depending on the desired flavor and taste profile, the palm dates juice can be blended with other fruit juices or additives.
Juice Concentration (Optional): If a concentrated palm dates juice is desired, the juice can be evaporated under vacuum to remove water content, resulting in a higher concentration of flavors and nutrients.
Packaging: The final step involves filling the palm dates juice into bottles, cans, or tetra packs. These containers are then sealed and labeled before being packaged into boxes or cartons for storage or transportation.
Quality Control: Throughout the production process, quality control measures are implemented to ensure that the juice meets the required standards for taste, color, consistency, and safety.
Automation and Control Systems: Production lines for palm dates juice processing often incorporate automation and control systems to monitor and regulate various stages of the process, ensuring efficiency and consistency in production.
Descriptions of date juice production line
1. Raw material: you can use fresh date fruit or dry date fruit.
2. End product: concentrate fruit juice, pure date fruit juice, date pulp, date syrup, date paste etc.
3. Working capacity: 5T/H
4. Package: aseptic filling, plastic bag filling etc.
5. Our service: we are specialized in design date fruit processing line turnkey project, we have experienced engineer design turnkey project proposal to you. We have own factory manufacturing all necessary equipment to you except filling machine and downstream package machine, for filling machine and downstream package machine, we have partner who can work with you. We can dispatch engineer to your factory site for guide installation and commissioning for you.
Photos of date juice production line
The highlights of the jujube processing line mainly include the following aspects:
1. High degree of automation: The jujube processing line adopts advanced automation equipment and technology, which can achieve a series of automated operations from jujube cleaning, pit removal, drying, grading, packaging and other processing processes. This not only improves production efficiency, but also reduces manual errors and labor intensity.
2. Fine processing: The jujube processing line pays attention to the fine processing of the jujube during the processing, and can perform operations such as peeling, peeling, and grading to ensure the quality and taste of the jujube. At the same time, the processing line can also be customized according to market demand to meet the needs of different customers.
3. Efficient and energy-saving: The jujube processing line adopts advanced energy management technology, achieving efficient utilization and conservation of energy through reasonable energy configuration and recycling. At the same time, the processing line also adopts an intelligent control system, which can accurately control and monitor the equipment, reduce energy consumption, and improve production efficiency.
4. Health and safety: The design and operation of the jujube processing line pay attention to health and safety, and comply with relevant standards and requirements for food processing. The surface of the equipment is smooth and easy to clean, which can effectively prevent cross contamination; At the same time, the processing line is also equipped with an automated detection and monitoring system, which can promptly detect and handle potential safety hazards.
5. Data management: The jujube processing line achieves comprehensive monitoring and management of the production process through data collection and analysis. By analyzing production data, production parameters can be adjusted in a timely manner to improve production efficiency and product quality. Meanwhile, data-driven management can also assist enterprises in production planning and inventory management, improving operational efficiency.
In summary, the highlight of the jujube processing line lies in its high degree of automation, refined processing, efficient energy conservation, health and safety, and data-driven management, which can improve production efficiency, ensure product quality, and meet market demand.
| Raw material | Fresh date |
| End product | Transparent juice, cloudy juice, NFC and concentrated juice, cider and cider vinegar etc. |
| Processing capacity | 5T/H |
| Output percentage | 60-75% |
| Solid content in NFC | 10-12brix |
| Concentrated juice content | 65-72brix |
| End package | Aseptic bag/gable top box/PET bottle |
| No. | Flow No. | Name | Size | Main technical parameter |
| 1 | the first stage for concentrated dates syrup(A,B,D,E system) | |||
| 2 | Washing & Pulping system | |||
| 3 | A-1 | Bubble spraying washing machine | 500kg/H | SUS machine frame, eccentric vibration motor, spray cleaning device, air blower, stainless steel air knife, removable sieve, the water collecting pan at the bottom of the machine, concentrated drainage, size:2000*1200mm |
| 4 | A-2 | Slope type spiral precooking machine | 500kg/H | SUS 304, U shape barrel structure, insulation, with miller jacket, top opening, easy to clean, the cooking time can be adjusted by frequency conversion( no less than 10~60mins), counting based on dry date |
| 5 | Temperature control system | Spirax Sarce pressure reducing trap valve | ||
| 6 | Flowmeter | 2T/H | SUS304, pointer-type | |
| 7 | A-3 | Stone washer | 2T/H | SUS304 support, with ABB motor |
| 8 | A-4 | Screw pump | 2T/H | The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation |
| 9 | A-5 | Single stage pulping machine | 2T/H | SUS304, rotary speed 960rpm,screen hole diameter 1.0mm, |
| 10 | A-6 | Buffer tank | 300L | SUS304,double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material |
| 11 | A-7 | Screw pump | 2T/H | The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation |
| 12 | A-8 | Tubular cooler | 2T/H | SUS304, tubular type, tower water cooling |
| 13 | A-8 | Pulping platform | carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm | |
| 15 | B | Filteration and clarification system | ||
| 16 | B-1 | Storage tank | 2000L | SUS304, double layers,use PU as insullation,miller jacket, rotation speed: 36rpm. airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 17 | B-2 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal |
| 18 | B-3 | Decanter | 2T/H | Counter-current type, drum max speed:3600 r/min |
| 19 | B-4 | Receiving vat | 500L | SUS304, single layer, CIP spraying ball, adjustable legs |
| 20 | B-5 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal |
| 21 | B-6 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 22 | B-7 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal |
| 23 | B-8 | Inorganic membrane Micro filter | 1T/H | SUS 304, Inorganic ceramic membrane filter element, filter precision1 u, with circulation pump |
| 25 | C | Concentrate system | ||
| 26 | C-1 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 27 | C-2 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal |
| 28 | C-3 | Double effect falling film concentrator | 1.5T/H | Product contact: SUS 304,evaporation control, brix/temperature are all fully controlled, falling film evaporator, downstream |
| 29 | C-4 | Tubular cooler | 0.5T/H | SUS304, tubular type, tower water cooling, cooling temperature 30ºC in one time |
| 30 | C-5 | Storage tank | 2000L | SUS304,three layers, with miller jacket, use PU as insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom |
| 31 | C-6 | Rotary pump | 1T/H | The material contact part is SUS304, 0.6MPa, ftrequency conversion |
| 33 | D | CIP UNIT | ||
| 34 | D | Semi-automatic CIP system | 3×1T | Three tanks, single circulation, Semi-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 10T/H, pumping lift 36M, ABB motor,100L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. |
| 37 | the second stage(dates clear juice system) | |||
| 38 | E. Filteration and clarification system | |||
| 39 | E-1-2,3 | Enzyme tank for clear juice | 2000L | SUS304, double layers,use PU as insullation,dimple jacket, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 40 | E-4 | Enzyme Circulation tank | V=5000L | SUS304, single-layer, top offset vertical mixing 36rpm, ladder, conical head, digital thermometer, sampling valve, adjustable legs, glass tube level, climbing ladder |
| 41 | E-5 | The cleaning tank | V=5000L | SUS304, single-layer, ladder, conical head, digital thermometer, adjustable legs, glass tube level, climbing ladder |
| 42 | E-6 | Membrane filtration unit | 1T/H | SUS304, aperture: 0.01 μ m; with cleaning device, automatic control |
| 43 | E-7 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 44 | E-8 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal |
| 45 | R | CIP return pump | 20T/H | SUS316L stainless steel, pump lift is 24 meters, mechanical seal |
| 47 | F . Dates clear juice: decoloration unit | |||
| 48 | F-1 | Resin decolorizing tank | SUS304 material, 2m³ resin tank, it's easy to loading, unloading, resin can be regenerated, without the resin | |
| 49 | F-2 | Resin regeneration tank | 2000L | SUS316L, double insulation, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, steam coil heating, manual control temperature, glass tube liquid level meter |
| 50 | F-3 | Acid tank | 1000L | SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter |
| 51 | F-4 | Alkali tank | 1000L | SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter |
| 52 | F-5 | Centrifugal pump | 10T/H | SUS316L, lift 36m, machinery seal |
| 53 | F-6 | Operating platform | SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=6000mm×1000mm×1500mm | |
| 54 | F-7 | Twin piping filter | 2T/H | SUS304 stainless steel, duplex type, Stainless Steal Filter 200 Mesh |
| 58 | G | date vinegar fermetation system | ||
| 59 | G-1 | Plate sterilizer | 1T/H | Full automatic control by Siemens PLC, sterilization temperature of 95 ºC, 30S, discharge temperature of 30 ºC, the British Sipaishake steam temperature control system, with its CIP cleaning system |
| 60 | G-2 | Dates alcohol fermentation tank | 8000L | SUS304, three-layer, miller jacket, insulation, conical head, top agitator, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union. |
| 61 | Temperature sensor | PT100 | SUS304, 4-20mA signal output, tail length 100mm | |
| 62 | G-3 | Centrifugal pump | 3T/H | Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor |
| 63 | G-4 | Plate and frame filter | 3T/H | plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M² |
| 64 | G-5 | Date vinegar fermentation tank | 8000L | SUS304, three-layer, miller jacket, rock-wool thermal insulation, butterfly head ,top agitator, product inlet, steam inlet, sealed manhole, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union |
| 65 | Temperature sensor | PT100 | SUS304, 4-20mA signal output, tail length 100mm | |
| 66 | PH-instrument | 4-20mA signal output | ||
| 67 | Dissolved oxygen detector | 4-20mA signal output | ||
| 68 | G-6 | Centrifugal pump | 3T/H | Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor |
| 69 | G-7 | Plate and frame filter | 3T/H | plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M² |
Syrup processing plants have increasingly integrated advanced information technology (IT) to enhance efficiency, quality control, and safety in their operations. Here's an overview of how IT is used in syrup production:
1. Process Control Systems: Syrup processing lines use PLCs (Programmable Logic Controllers) and SCADA (Supervisory Control and Data Acquisition) systems to monitor and regulate critical process parameters such as temperature, pressure, mixing times, and pH levels during extraction, evaporation, clarification, and filtration.
2. Batch Management Software: Batch tracking software ensures precise control over ingredient addition and blending ratios, enabling consistent product formulations. It also provides traceability for each batch throughout the entire production cycle.
3. Quality Control Automation: Automated inline sensors and laboratory equipment are used to measure density, Brix levels, color, and flavor profiles. LIMS (Laboratory Information Management Systems) automate sample collection, testing, and documentation to maintain high-quality standards.
4. Inventory Management Systems: ERP (Enterprise Resource Planning) or specialized inventory management software tracks raw materials, intermediate products, and finished goods, ensuring accurate stock levels and reducing waste. It also supports predictive replenishment based on demand forecasts.
5. Recipe Management: Computerized recipe management tools allow for easy creation, modification, and implementation of recipes across different batches, with strict adherence to formulation standards.
6. Clean-in-Place (CIP) Systems: CIP systems are automated for cleaning and sanitizing tanks, pipes, and other equipment, often controlled by a central system that optimizes chemical usage and water conservation.
7. Energy Management: Advanced energy monitoring systems analyze energy consumption patterns and identify areas for optimization, contributing to sustainability efforts.
8. Maintenance and Predictive Analytics: IoT devices and machine learning algorithms monitor equipment performance and predict maintenance needs, helping prevent breakdowns and prolonging equipment life.
9. Packaging and Labeling: Automated packaging lines incorporate vision systems to ensure correct labeling and filling accuracy. Barcoding and RFID technologies aid in tracking products through the supply chain.
10. Compliance and Traceability: Digital record-keeping systems ensure compliance with food safety regulations, including HACCP (Hazard Analysis Critical Control Point) and FSMA (Food Safety Modernization Act). These systems can quickly trace ingredients and final products in case of recalls.
In summary, a modern syrup processing plant relies heavily on IT solutions to streamline production processes, optimize resources, maintain strict quality control, and comply with industry regulations, while enhancing productivity and overall operational efficiency.
The process of customizing Date Palm Syrup Processing Plant is similar to that of tomato sauce production line, but it also has specific technical requirements and steps. The following is the general process of customizing a date coconut syrup processing production line:
1. Requirement analysis and communication
• Customer demand collection: Detailed understanding of customers' specific needs, including production line capacity, product types (such as date coconut syrup with different concentrations or flavors), packaging forms (such as bottled or barreled), budget constraints, etc.
On site inspection: If possible, arrange for engineers to conduct on-site inspections at the customer's production site to evaluate the existing facility conditions and spatial layout.
Preliminary scheme design: Based on the collected information, design a preliminary technical scheme, including equipment configuration, production line layout, process flow, etc.
2. Confirmation of technical solutions
Technical exchange meeting: Hold a technical exchange meeting with clients to explain the preliminary design plan in detail and listen to their feedback.
• Plan adjustment: Make necessary modifications and improvements to the plan based on customer feedback to ensure that the final plan meets all customer needs.
• Cost estimation: Provide a detailed cost budget report, including equipment costs, installation and commissioning costs, transportation costs, etc.
3. Contract signing
Business negotiation: Negotiate and reach a consensus on commercial terms such as price, payment method, and delivery time.
Signing the contract: After both parties reach a consensus on all details, the sales contract and technical agreement are officially signed.
4. Detailed design and manufacturing
• Deepening design: Based on the technical specifications in the contract, complete detailed engineering drawings and technical documents.
• Procurement of raw materials and components: Start purchasing the required raw materials and standard parts according to the design drawings, and prepare for the processing of self-made parts.
Equipment manufacturing: Assemble and test equipment according to established quality standards to ensure that each device meets design requirements.
5. Installation and commissioning
Pre acceptance before shipment: Invite customers to the factory for pre acceptance to check whether the equipment meets the technical specifications specified in the contract.
On site installation: Transport the equipment to the customer's factory and begin installation work, strictly following the construction plan during the process.
System debugging: Conduct comprehensive system debugging after installation to ensure the stable operation of the entire production line.
• Operation training: Provide necessary training for customers' operators, teaching them how to correctly use and maintain equipment.
6. After sales service
• Warranty service: Provide free repair services within a certain period of time to solve various possible problems.
• Regular Follow up: Regularly send people to visit customers to understand the actual usage of equipment and collect improvement suggestions.
• Spare parts supply: Ensure a long-term stable supply channel for spare parts, so that customers can use them in the future when replacing vulnerable parts or upgrading equipment.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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