Ice cream processing plant ice cream processing machine factory plant

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: Beyond
• Name: Ice cream plant for sale
• Final product: Flavored milk drinks/ice cream/dairy products etc.
• Voltage: 3 phase 380V/415V, 50Hz/60Hz
• Certification: CE&ISO
• Main material: SUS304 or SUS316
• Energy consumption: Low consumption
• Motor: ABB
• Installation period: 1-3 months
• Model Number: 5000-30000LPD
• Power(W): 80KW
• Dimension(L*W*H): 510CM x 210CM x 160CM
• Control type: Full-automatic or semi-automatic
• PLC Control: Siemens
• Package material: Pouches, paper, box, glass bottle
• Transport Package: Wooden Box/Steel Frame
• Specification: 1000LPH-10TPH
• Trademark: Beyond
• Origin: Shanghai, China
• HS Code: 8434200000
• Production Capacity: 200 Set/Sets Per Year

Product Description

Ice cream processing plant  ice cream processing machine factory plant

The production principle of an ice cream processing factory involves multiple steps, from raw material preparation to final product packaging. Here is a typical ice cream processing flow and its underlying scientific principles:

1. Raw material mixing
Main ingredients: milk or dairy products (such as cream), sugar, stabilizers, emulsifiers, etc.
• Mixing process: Mix all dry ingredients (sugar, stabilizers, etc.) thoroughly with liquid ingredients (milk, cream) in a high-speed blender. The key to this stage is to ensure that all ingredients can be completely dissolved and dispersed.
2. Homogenization treatment
Objective: To refine and evenly distribute fat particles throughout the mixture, which can improve the taste of ice cream and make it more delicate and smooth.
Equipment: The high-pressure homogenizer uses strong pressure to force the mixture through a small hole, thereby breaking through larger fat globules to form smaller and more uniform particles.
3. Pasteurization
Function: Eliminate potential harmful bacteria to extend shelf life while retaining most of its nutritional value.
Method: The specific conditions for continuous heating at a temperature between 60 ° C and 85 ° C for about 30 minutes to several hours depend on the product type and regional regulatory requirements.
4. Aging and static placement
• Importance: Allow the mixed liquid to cool for a period of time to a near freezing but unfrozen state (usually around 4 ° C), in order to allow proteins and other components to fully hydrate and achieve a better texture.
• Time: This process usually takes several hours or even overnight to complete.
5. Freeze forming
• Core process: This is one of the most critical parts of the entire production process, during which the mixture is rapidly frozen and constantly stirred to introduce air and increase volume (expansion rate) and softness.
Equipment: Continuous freezers or intermittent freezers are commonly used equipment. They are equipped with rotating scrapers inside that can continuously scrape off ice crystals on the container wall and re mix them into the main body to prevent excessive crystallization from affecting the taste.
Scientific principle: As the temperature decreases, water begins to form small ice crystals; At the same time, due to the intense stirring, a large amount of air is sucked in to form a unique fluffy structure, which is why homemade handmade ice cream is often denser than industrially produced ones.
6. Hardening and shaping
Purpose: To further reduce the temperature to below -18 ° C and thoroughly solidify the shape for subsequent storage, transportation, and sales.
Environment: Usually, rapid cooling treatment is carried out in frozen tunnels or specially designed low-temperature cold storage.
7. Packaging and Storage
• Diverse forms: Different types of packaging can be selected according to market demand, such as single cup packaging, family sharing packaging, or bulk large barrels for use in the catering industry.
• Storage conditions: Maintaining at -18 ° C or lower temperature can effectively inhibit microbial activity and ensure food safety and hygiene.

The above is an introduction to the basic principles of ice cream processing. Each stage has its specific functions and technical points, which together determine the quality characteristics of the final product. If you have any further questions or would like to know more details about a specific aspect, please feel free to let me know!

Specifications

Dairy processing machine 
1.full automatic or semi-automatic 
2.customer size& easy operation 
3.High quality& CE certificate

milk processing machine produce various kinds of dairy product

1.full automatic or semi-automatic
2.customer size& easy operation
3.High quality& CE certificate

Technical parameters

Raw  material	liquid cow milk, goat milk, camel milk, milk powder dissolving with water
Product	Pasteurized milk, UHT milk, yogurt, flavored milk, milk drink, sour milk , butter, cheese and so on.
Capacity	daily production : 3000L/5000L/10000L/20,000L/100,000L/200,000L
Product package	Aseptic pouch, Tetra Brick, Gable Top box, plastic bottle, plastic cup, glass bottle,plastic pouch, Bulk,according to customer's requirements.
Service include	Turnkey project service: design,manufacture,installation,commissioning,training, after-sale service and son on

The process of customizing an Ice Cream Processing Plant is similar to that of a milk processing plant, but with some specific requirements and steps. Here is a detailed customization process:

1. Requirement analysis and preliminary consultation
Project objective: Clearly define the goals you hope to achieve, such as production scale, product variety, expected market, etc.
Budget evaluation: Determine the overall budget of the project, including equipment procurement, construction costs, operating costs, etc.
Regulatory requirements: Understand local food safety regulations, environmental standards, and other relevant laws and regulations.
2. Feasibility Study
Market demand analysis: Conduct research on the demand for ice cream in the target market, consumer habits, taste preferences, etc.
Technical feasibility: Evaluate whether existing technologies and processes can meet your production needs.
Economic benefit analysis: Conduct a return on investment analysis to ensure the economic feasibility of the project.
3. Design phase
Conceptual design: Based on the results of requirement analysis, propose a preliminary conceptual design plan.
• Detailed design:
Process flowchart: Design the complete process flow from raw materials to finished products.
Equipment layout diagram: Reasonable layout of various functional areas, such as raw material storage area, mixing area, freezing area, packaging area, etc.
Pipeline system diagram: Design the layout of refrigerant, water, steam and other pipeline systems.
Equipment selection: Choose suitable processing equipment, such as mixers, homogenizers, aging tanks, freezers, filling machines, packaging machines, etc.
Environmental Impact Assessment: Conduct an environmental impact assessment and submit it for approval by relevant departments.
4. Construction and installation
Site selection and land preparation: Choose a suitable geographical location for land leveling and foundation construction.
Construction: Construct the main structure of the factory building, including production workshops, storage areas, office areas, etc.
Installation of public facilities: Install systems for electricity, water supply, drainage, ventilation, fire protection, etc.
Equipment installation: The installation, debugging, and trial operation of the equipment are carried out by a professional team.
5. Establishment of Quality Management System
HACCP system: Implement Hazard Analysis and Critical Control Points (HACCP) system to ensure food safety.
GMP standards: Adhere to Good Manufacturing Practices (GMP) to ensure hygienic conditions during the production process.
ISO certification: Apply for and obtain relevant ISO standard certification to enhance the credibility of the enterprise.
6. Personnel training
• Operation training: Provide training to operators on equipment operation, maintenance, and other aspects.
• Safety training: Conduct safety production education to ensure that employees understand safety regulations.
Quality management training: Provide professional training to quality inspectors to ensure product quality.
7. Trial operation and optimization
Single machine debugging: Test the performance of each device one by one to ensure its normal operation.
Linkage debugging: Connect all devices together to perform linkage debugging of the entire production line, ensuring coordination and consistency in all aspects.
Simulated production: Conduct small-scale simulated production to test product quality and production line stability.
Problem rectification: Rectify and optimize the problems found during trial operation.
8. Formally put into operation
Full production: After confirming everything is normal, it is officially put into production.
Market promotion: Develop a marketing plan, establish sales channels, and start selling products.
9. Continuous improvement
Feedback collection: Collect customer feedback and market information to continuously improve products and services.
Technological innovation: Introducing new technologies and processes to improve production efficiency and product quality.
Management optimization: Conduct regular internal audits and continuously optimize management processes.
10. After sales service and support
• Equipment maintenance: Provide regular equipment maintenance and upkeep services.
• Technical support: Provide continuous technical support to solve problems encountered during the production process.
Customer Relationship Management: Establish good customer relationships and improve customer satisfaction.
Specific precautions
Temperature control: Strict temperature control is required during the ice cream processing, especially during the mixing, aging, freezing, and storage stages.
Hygiene conditions: As ice cream is a directly edible product, it is necessary to ensure a highly clean and hygienic production environment.
Formula development: Develop a variety of flavors and types of ice cream products to meet the needs of different consumers.

Through the above steps, you can gradually complete the customization of an ice cream processing plant that meets your needs. Each step needs to be carefully planned and executed to ensure the success of the project.




The application cases of ice cream processing plants demonstrate their practical applications in different aspects:
1. Automated production line
1.1 Case Background
•
Customer: A well-known ice cream brand in the United States
•
Product: Various flavors of ice cream
•
Capacity: Daily production of 100 tons
1.2 Application Scenarios
•
Raw material reception: Receive high-quality raw materials such as milk, cream, sugar, etc. from suppliers.
•
Mixing and Homogenization: Mix the raw materials evenly and process them through a homogenizer to ensure a delicate taste.
•
Pasteurization: Pasteurize the mixed raw materials to kill bacteria and ensure food safety.
•
Cooling: Cool the sterilized mixture to a suitable temperature.
•
Aging: Leave the cooled mixture for a period of time to mature and enhance its flavor.
•
Freezing: Send the aged mixture into a freezer for rapid freezing to form ice cream.
•
Forming and packaging: Forming frozen ice cream, such as putting it into a cup, making popsicles, etc., and then packaging it.
•
Quality inspection: Conduct quality inspection on finished products to ensure compliance with standards.
•
Storage and transportation: Store qualified ice cream in a refrigerated warehouse and arrange transportation.
1.3 Key equipment
•
Blender: Used for mixing raw materials.
•
Homogenizer: used for homogenization of raw materials.
•
Pasteurization machine: used for sterilizing raw materials.
•
Cooling system: used for cooling raw materials.
•
Aging tank: used for aging of raw materials.
•
Freezer: Used for rapid freezing of ice cream.
•
Forming machine: used for forming ice cream.
•
Packaging machine: used for packaging ice cream.
•
Quality inspection equipment: used for quality inspection of finished products.
•
Refrigerated warehouse: used for storing finished products.
•
Transport vehicle: used for the transportation of finished products.

2. Customized production
2.1 Case Background
•
Customer: A high-end ice cream brand from France
•
Product: Customized high-end ice cream
•
Capacity: Daily production of 10 tons
2.2 Application Scenarios
•
Order reception: Receive customized orders from high-end restaurants and hotels.
•
Formula design: Design unique ice cream formulas based on customer needs.
•
Small batch production: Use small production equipment for small batch production to ensure the uniqueness and high quality of each batch of products.
•
Handmade production: Some processes are manually completed by experienced craftsmen to enhance the artistic sense and uniqueness of the product.
•
Personalized packaging: Design personalized packaging according to customer needs.
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Quality inspection: Conduct strict quality inspections on finished products to ensure they meet the requirements of high-end customers.
•
Delivery service: Provide professional delivery services to ensure that products are delivered to customers in the best possible condition.
2.3 Key Equipment
•
Small mixer: used for mixing small batches of raw materials.
•
Small homogenizer: used for homogenization of small batches of raw materials.
•
Small freezer: used for rapid freezing of small batches of ice cream.
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Handmade tools: Tools used for handmade production.
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Personalized packaging equipment: used for personalized packaging.
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Quality inspection equipment: used for quality inspection of finished products.
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Refrigerated transport vehicles: used for the transportation of finished products.

3. Seasonal production
3.1 Case Background
•
Customer: A seasonal ice cream manufacturer in Australia
•
Product: Seasonal specialty ice cream
•
Capacity: The daily production during peak summer season reaches 50 tons, while during low winter season it reaches 10 tons
3.2 Application Scenarios
•
Market research: Conduct regular market research to understand consumers' preferences for seasonal products.
•
Raw material procurement: Purchase corresponding characteristic raw materials according to seasonal changes, such as summer fruits, winter nuts, etc.
•
Product development: Develop seasonal specialty ice cream products based on market research results.
•
Flexible production: Adjust the production line flexibly according to market demand to ensure efficient production.
•
Promotional activities: Carry out various promotional activities during peak season to increase sales.
•
Inventory management: Reasonably manage inventory to avoid waste.
•
Quality inspection: Conduct strict quality inspections on finished products to ensure product quality.
3.3 Key Equipment
•
Blender: Used for mixing raw materials.
•
Homogenizer: used for homogenization of raw materials.
•
Pasteurization machine: used for sterilizing raw materials.
•
Cooling system: used for cooling raw materials.
•
Aging tank: used for aging of raw materials.
•
Freezer: Used for rapid freezing of ice cream.
•
Forming machine: used for forming ice cream.
•
Packaging machine: used for packaging ice cream.
•
Quality inspection equipment: used for quality inspection of finished products.
•
Refrigerated warehouse: used for storing finished products.

4. Environmentally friendly production
4.1 Case Background
•
Customer: An environmentally friendly ice cream brand from Canada
•
Product: Environmentally friendly ice cream
•
Capacity: Daily production of 30 tons
4.2 Application Scenarios
•
Green raw materials: Choose organic and sustainable materials to reduce environmental impact.
•
Energy saving equipment: Adopting energy-saving production equipment to reduce energy consumption.
•
Wastewater treatment: Install a wastewater treatment system to ensure that wastewater meets discharge standards.
•
Waste recycling: Establish a waste recycling mechanism to reduce the generation of waste.
•
Degradable packaging: Using biodegradable packaging materials to reduce plastic pollution.
•
Quality inspection: Conduct strict quality inspections on finished products to ensure product quality.
4.3 Key equipment
•
Blender: Used for mixing raw materials.
•
Homogenizer: used for homogenization of raw materials.
•
Pasteurization machine: used for sterilizing raw materials.
•
Cooling system: used for cooling raw materials.
•
Aging tank: used for aging of raw materials.
•
Freezer: Used for rapid freezing of ice cream.
•
Forming machine: used for forming ice cream.
•
Packaging machine: used for packaging ice cream.
•
Wastewater treatment system: used for wastewater treatment.
•
Waste recycling equipment: used for waste recycling.
•
Quality inspection equipment: used for quality inspection of finished products.
Success factors
•
Equipment selection: Choose high-quality equipment that meets production needs.
•
Process optimization: Continuously optimizing the production process to improve production efficiency and product quality.
•
Quality control: A strict quality control system ensures product quality at every stage.
•
Environmental protection: Take measures to reduce environmental pollution and achieve sustainable development.
•
Market research: Conduct regular market research to understand consumer needs and develop new products.
•
Employee training: Regularly train employees to improve their operational skills and safety awareness.



Customization process for ice cream processing plants:

1. Requirement analysis and communication
Customer consultation: The customer requests customization, including product type, taste, packaging requirements, etc.
Requirement confirmation: Communicate in detail with the customer, clarify specific requirements, and sign a cooperation agreement.
2. Formula design
Market research: Conduct market research based on customer needs to understand the consumption trends of the target market.
• Raw material selection: Choose high-quality raw materials such as milk, cream, sugar, fruits, etc.
Formula testing: Conduct formula testing in the laboratory, adjust the proportion of raw materials, and ensure the best taste and quality.
Customer sample: Provide the test sample to the customer sample and make adjustments based on feedback.
3. Production plan formulation
Production scale: Determine the production scale and batch based on the customer order quantity.
Equipment preparation: Check and debug production equipment to ensure normal operation.
Personnel training: Train operators to ensure they are familiar with the production process and equipment operation.
4. Production process
Raw material reception: Receive raw materials from suppliers and conduct quality inspections.
• Mixing and homogenization: Mix the raw materials evenly and process them through a homogenizer to ensure a delicate taste.
Pasteurization: Pasteurize the mixed raw materials to kill bacteria and ensure food safety.
• Cooling: Cool the sterilized mixture to a suitable temperature.
Aging: Leave the cooled mixture for a period of time to mature and enhance its flavor.
• Freezing: Send the aged mixture into a freezer for rapid freezing to form ice cream.
• Forming and packaging: Forming frozen ice cream, such as putting it into a cup, making popsicles, etc., and then packaging it.
Quality inspection: Conduct quality inspections on finished products to ensure compliance with standards.
5. Quality control
Intermediate testing: Conduct intermediate testing during the production process to ensure the quality of each link.
• Final testing: Conduct final testing on the finished product, including sensory testing, microbiological testing, etc.
• Handling of non-conforming products: Handle non-conforming products to ensure they meet quality standards.
6. Warehousing and Logistics
• Refrigerated storage: Store qualified ice cream in a refrigerated warehouse to ensure product freshness.
Logistics arrangement: According to customer requirements, arrange cold chain logistics to ensure that products are delivered to customers in the best condition.
7. After sales service
Customer feedback: Collect customer feedback to understand product usage.
Continuous improvement: Based on customer feedback, continuously improve products and services to enhance customer satisfaction.

Success factors
• Communication and coordination: Maintain good communication with customers and promptly solve their problems and needs.
Quality control: A strict quality control system ensures product quality at every stage.
Equipment maintenance: Regularly maintain and upkeep the equipment to ensure its normal operation.
Employee training: Regularly train employees to improve their operational skills and safety awareness.




Service flow chat


Professional & comprehensive Designing Work for Customers:

1. Processing Flow Diagram;
2. Layout drawing of All Equipments inside the workshop and whole factory layout drawing; 
3. Piping diameter, flow rate and flow direction of all product pipes & CIP piping system inside workshop;
4. Layout drawing of all public Piping system inside workshop,including steam pipes ,ice water pipes ,supply water system and compressed air systems etc;
5. Electric distribution system design and layout drawing of cable trench inside the workshop;
6. Layout drawing of Pipe Brackets & supporters inside workshop; 
7. Equipments list and detail Specifications; 
8. Energy Consumption sheet in workshop; 
9. Water Drainage flow rate and distribution in the workshop; 
10. Loading Requirements of All Equipments; 
11. Others related documents accessory to requirement of project and construct


 

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.