Apple juice production plant concentrated apple juice production line
An apple juice production plant is a specialized factory for producing apple juice, covering the entire production process from raw material processing to finished product packaging. Here are some key information about apple juice production plants:
1. Main process flow
• Raw material reception and cleaning: Fresh or frozen apples are first cleaned to remove surface dirt and pesticide residues.
• Peeling and cutting: Use mechanical or manual methods to remove the outer skin of an apple and cut it into small pieces for further processing.
• Crushing and juicing: Apple chunks are crushed into smaller particles using a crusher, and then juice is extracted using a juicer.
• Filtration: The initially extracted juice may contain impurities such as pulp fibers, which need to be clarified through a filtration system.
Pasteurization: In order to extend the shelf life and ensure food safety, fruit juice will undergo pasteurization treatment.
• Cooling and storage: The sterilized juice should be quickly cooled to an appropriate temperature and then stored in a sterile container.
• Blending: According to product requirements, it is sometimes necessary to add sugar, acidity regulators, or other ingredients to the juice to improve its taste.
• Filling and sealing: The final step is to fill the juice into a bottle or can and seal it.
• Packaging and transportation: After final inspection, the finished product is packaged and ready for shipment.
2. Key equipment
Cleaning machine: used for cleaning raw materials.
Peeling machine and cutting machine: Automated equipment used for peeling and cutting.
• Crusher: Crush apple chunks into smaller particles.
• Juicer: Efficiently extract juice.
Filter: Multi stage filtration system ensures clear juice.
Sterilization machine: Pasteurization equipment to ensure food safety.
• Cooling system: Quickly cool the juice.
• Storage tank: A sterile container used for temporarily storing cooled fruit juice.
Mixing tank: used to add other ingredients to improve taste.
Filling machine: Automated filling equipment to improve efficiency.
Sealing machine: Seal packaging to prevent contamination.
Packaging machine: Packaging finished products for easy transportation and sales.
3. Quality control
• Raw material selection: Strictly select fresh apples with appropriate maturity.
Hygiene standards: The entire production process must comply with strict hygiene standards to avoid contamination.
• Testing: Regularly conduct microbiological and chemical composition testing on finished products to ensure product quality.
4. Application Fields
Beverage industry: Provide high-quality apple juice raw materials for major beverage brands.
Food processing: used as an ingredient for other foods such as candy and jam.
Export market: Some products are directly exported to international markets.
Characteristics and advantages
The processing capacity is varied from 60 tons/day to 2000 tons/day.
1. The line Can deal with similar characteristics of fruits.
2. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue
3. Efficient crusher improved the high output percentage of apples and pears
4. Using efficient belt juice extractor to improve the juice efficiency and the output percentage
5. The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency
6. Low-temperature vacuum evaporation Greatly reduce the flavor substances and nutrient losses
7. A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost
8. Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product
9. A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.
Parameters
| Raw material |
Fresh apple/pear |
| End product |
Concentrated juice, clear juice,NFC fresh juice |
| Processing capacity |
From 60tons/day to 1500 tons/day |
| Output percentage |
60-75% |
| Solid content |
10-12Brix |
| concentrated juice content |
65-72Brix |
| End package |
Aseptic bag/gable top box /PET bottle |
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
Planning and construction steps
1. Project planning:
• Determine the size and output requirements of the factory.
Choose a suitable geographical location, considering factors such as logistics and water sources.
Develop detailed project plans and budgets.
2. Design and Approval:
Collaborate with a professional design team to develop factory layout plans and technical solutions.
Complete necessary administrative approval procedures, such as environmental assessment, health permits, etc.
3. Equipment procurement:
Select a suitable equipment supplier based on the design plan.
Purchase the necessary main production equipment and auxiliary facilities.
4. Construction and installation:
Construct the factory and install equipment according to the design drawings.
Conduct strict quality inspections to ensure compliance with standards.
5. Debugging and operation:
Conduct comprehensive performance testing on the production line to ensure the normal operation of each link.
Conduct on-site debugging to optimize the production process.
6. Training and Operations:
Train operators to ensure they can use and maintain equipment correctly.
Formally put into production and begin operation.
7. Quality control:
Establish a comprehensive product quality management system.
Regularly conduct product quality inspections to ensure compliance with standards.
8. Market promotion:
Develop marketing strategies and expand sales channels.
Establish cooperative relationships with distributors and retailers.
If you need more specific technical specifications, price information, or other related details, or if you need help finding reliable equipment suppliers and design teams, please let me know and I can provide you with more support.
Company Profile
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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