Milk powder manufacturing plant project cost making factory
Milk Powder Making Factory Overview
1. Process flow
The main process flow of Milk Powder Making Factory includes the following key steps:
Raw material reception and pretreatment:
Fresh milk is collected from the dairy farm, transported to the factory, and stored in refrigerated tanks at a temperature of 3-6 ° C to prevent bacterial growth.
Milk is filtered and clarified to remove impurities.
Sterilization:
Milk is pasteurized (usually at 72-75 ° C for 15-20 seconds) to kill harmful bacteria.
Standardization and Separation:
Milk is separated into skim milk and cream by a centrifuge.
Adjust the fat content of milk according to product requirements.
preheat:
Standardized milk is heated to 75-120 ° C for preheating treatment, which helps to destroy bacteria, inactivate enzymes, and improve thermal stability.
Evaporation:
Milk is evaporated in a vacuum evaporator to remove most of its moisture and concentrated to the desired dry matter content.
Spray drying:
The concentrated milk passes through a spray drying tower, and is atomized into fine particles by hot air, which is quickly dried into powder.
Cooling and packaging:
The dried milk powder is cooled to room temperature and subjected to quality testing.
Finished milk powder is packaged in multi-layer plastic bags or bulk containers, usually under nitrogen protection to prevent oxidation.
Quality Control:
Every step from raw materials to finished products undergoes strict quality testing, including microbiological testing and nutrient analysis.
2. Equipment composition
The main equipment of the milk powder production factory includes:
Pasteurizer: used for sterilizing milk.
Evaporator: used to remove moisture from milk.
Spray drying tower: converts concentrated milk into powder.
Packaging equipment: used to package milk powder into products of different specifications.
CIP cleaning system: used for on-site cleaning of equipment to ensure hygiene.
3. Market and Application
Market demand: Milk powder continues to grow due to its long shelf life and easy storage characteristics.
Application areas: Widely used in industries such as food processing, catering services, baking, and beverages.
Global market: It is expected that by 2034, the size of the milk powder market will reach 51.89 billion US dollars, with a compound annual growth rate of 3.90%.
4. Technical advantages
Automation and Efficiency: The production line achieves full automation, improves production efficiency, and reduces manual intervention.
Hygiene and Safety: All parts in contact with food are made of food grade stainless steel to ensure hygiene and safety during the production process.
Energy conservation and environmental protection: Adopting energy-saving technologies to reduce energy consumption.
Through the above processes and equipment, milk powder production factories can efficiently produce safe, nutritious, and diverse milk powder products, meeting the market's demand for high-quality milk powder.
Features and advantages:
1. Processing capacity can be ranged from 1T/Day to 100T/Day.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Two stage drying of milk powder processing line
The last traces of moisture are the most difficult to remove unless a high outlet drying temperature is used to provide sufficient driving force. It is very important to operate dairy products at a lower outlet temperature because an increase in the outlet drying temperature will adversely affect the powder quality. If the moisture content of the obtained powder is still too high, the post drying stage is added after the spray dryer. The two-stage drying method for producing milk powder products takes spray drying as the first stage and fluidized bed drying as the second stage. The water content of the powder leaving the chamber is 2-3% higher than the final water content. The function of fluidized bed dryer is to remove excess water and finally cool the powder.
Packaging of milk powder processing line
According to the quality and consumer requirements, the powder is packed in cans, paper bags, composite bags or plastic bags. The production of milk powder needs to dry the liquid milk into powder, which retains the aroma, flavor, pigment and many important components, such as protein, fat, carbohydrate, vitamins, minerals and so on. Additional challenges are uniform water content, particle structure and particle size distribution, solubility, dispersibility and wettability.
Benefits of milk powder processing line
*Fully control water content, particle structure, particle size distribution, solubility, dispersibility and wettability, and retain natural nutrients, flavors and spices
*Energy efficient components, continuous rapid evaporation, drying and cooling, easy operation and process automation can completely control the output and cost.
*Versatility: the widely used customizable factory design is the guarantee that you fully meet your personal requirements.
*Long service life: high quality and reliable components, efficient and intuitive CIP and expert engineering can prolong service life and availability and achieve maximum performance
*Tracking capability: automatic process control enables end-to-end traceability to meet current food standards and regulations
*Opportunities to realize products with customized formulations.
*The opportunity to produce multiple products using the same processing line.
*Extensive customization of final products.
*Maximum output, minimum production waste.
*Optimized performance / cost ratio
Characteristics of milk powder processing line
working ability
From 5 tons / day to 100 tons / day
product
-Whole milk powder
-Sweet milk powder
-Skim milk powder
-Infant milk powder
-Formula
The milk powder processing line can be designed and manufactured according to the needs of customers, and provide installation and commissioning services to ensure that customers can receive their desired milk powder processing line in the shortest time. Our customers are in many different countries in the world, and they have achieved remarkable success opportunities in their respective fields.
From the manufacturing process to the delivery stage, we deal with everything very carefully. We have a professional team who have been committed to this field for many years and are now experts; They reflect their experience and knowledge in these products. Want to know more? contact us!
Benyou Machinery specializes in manufacturing and producing food equipment and machines for milk powder processing lines. Our food production line machines have been exported to many countries, from China to Egypt, Sudan, Kenya, India, the United States, Russia, Canada, Australia, the United Kingdom, Malaysia and Indonesia. Chinese manufacturer of milk powder processing line, which can be customized according to specifications.
Milk powder processing line manufacturer China, milk powder processing line supplier China food processing plants and companies.
Milk Powder Making Factory Customization Process
1. Demand analysis and market research
Market Trend Analysis: Study the current trends and consumer demand in the milk powder market, including organic milk powder, fortified milk powder, and plant-based milk powder.
Target market positioning: Determine the target market, such as Asia, North America, or Europe, and adjust the product formula and packaging according to regional characteristics.
2. Process design and planning
Process flow design: from raw material reception, pretreatment, sterilization, standardization, evaporation, spray drying to packaging, each link needs precise design.
Capacity planning: Customize the production line's capacity according to market demand, ranging from 500L/H to 20000L/H.
3. Equipment selection and customization
Core equipment selection:
Pasteurizer: used for sterilizing milk.
Evaporator: used to remove moisture from milk.
Spray drying tower: converts concentrated milk into powder.
Packaging equipment: Provides various packaging forms, such as plastic bags, aluminum foil bags, and metal cans.
Automation level: Choose fully automatic or semi-automatic control mode to improve production efficiency.
4. Customization of raw materials and products
Raw material selection: Choose suitable raw materials according to the product type, such as whole milk, skim milk, whey, etc.
Product customization: producing various products such as whole milk powder, skim milk powder, infant formula milk powder, etc.
5. Quality Control and Compliance
Quality standards: Ensure that products comply with international standards such as ISO 22000 Food Safety Management System.
Compliance: Comply with local regulations to ensure product safety and compliance.
6. Factory layout and infrastructure
Factory site selection: Choose a suitable location, considering transportation convenience and raw material supply.
Factory layout: Design a reasonable production line layout to ensure smooth production processes.
7. Installation and Debugging
Equipment installation: Install all equipment according to the factory layout and conduct debugging.
System testing: Conduct comprehensive system testing to ensure the stability and reliability of the production line.
8. Training and technical support
Employee training: Provide equipment operation and maintenance training for employees.
Technical support: Provide remote monitoring and on-site technical support.
Through the above customized process, the milk powder production factory can meet the needs of dairy processing enterprises of different scales and demands, ensuring the efficiency, safety, and flexibility of the production process.
Pre sales services
After-sale service
Professional Installation
Ensure that all large food processing equipment is installed by trained professionals to avoid initial errors and ensure optimal performance. Proper installation is crucial for the longevity and reliability of the equipment.
Comprehensive Training
Provide comprehensive training for your staff on how to operate and maintain the equipment. This includes understanding the technical documentation and knowing how to order spare parts.
Regular Maintenance Schedule
Establish a regular maintenance schedule based on the manufacturer's guidelines. This should include daily, monthly, and annual checks to prevent unexpected breakdowns.
Documentation of Procedures
Maintain detailed documentation of all maintenance procedures. This ensures consistency and allows for easy reference when issues arise.
Designated Maintenance Personnel
Assign specific personnel to oversee maintenance programs. This ensures accountability and reduces the likelihood of maintenance tasks being overlooked.
Spare Parts Management
Keep a stock of essential spare parts on hand to minimize downtime. Prioritize parts that are difficult to source or critical to operations.
Preventive Maintenance
Implement a preventive maintenance program to address potential issues before they escalate. This includes regular inspections and timely repairs.
Technical Support Availability
Ensure that technical support is readily available, either through the manufacturer or a service provider, to address any technical issues promptly.
Warranty and Service Contracts
Understand the warranty terms and consider purchasing extended service contracts for added protection. This can provide peace of mind and reduce long-term costs.
Continuous Improvement
Regularly review and update maintenance procedures based on new technologies and feedback from maintenance personnel. This ensures that your equipment operates at peak efficiency.
By adhering to these guidelines, you can maximize the efficiency and lifespan of your large food processing equipment, ensuring consistent performance and minimizing downtime.
Company Profile
Our Service
Trade shows
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
Audited Supplier 
){kind=link}