High quality 8000l 10000l 20000l transport tanker truck used for milk or other liquid products

The milk tanker is widely used for long distance transportation of milk or other liquid products. The tank wall adopts high quality SUS304-2B stainless steel , the jacket adopts high density PU as insulation with new procedure, all the radius of inner corners b are made as big circular arc transition to avoid sanitary dead angel; and CIP spraying balls are fixed inside which enables the easy cleaning. It meets industry standard and food sanitary requirements.
The tank can keep the milk in good quality during the transportation, improve the sanitary conditions, reduce transfer cost and save labor. It can be as s truck when it does not transfer liquid milk, and download the tank.
Technical Parameter:
Tank volume |
2000L, 3000L, 4000L, 5000L, 6000L, 8000L, 10000L, 12000L, 15000L, 20000L |
Temperature |
-20ºC~+40ºC, liquid temperature:4+/-1°, temperature difference ≤ 2ºC. |
Standard configuration |
Quick-opening sealed manhole, breathing valve, CIP cleaning pipes, material inlet (with valve) |
Material |
SUS 304, Food hygiene grade silicone ring for seal |
Dimension |
According to the size of truck chassis provided by customer |
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Customizing a Milk Tank on Truck requires consideration of multiple aspects, including capacity, material, insulation performance, and ease of cleaning and maintenance. Here is a detailed customization plan:
1. Requirement analysis and preliminary consultation
Transportation requirements: Clearly specify the amount of milk you wish to transport each time, which will determine the capacity of the milk tank.
Budget evaluation: Determine the overall budget of the project, including the procurement cost, installation cost, and possible additional equipment cost of the milk tank.
Regulatory requirements: Understand local food safety regulations, road transportation regulations, and other relevant laws and regulations.
2. Design phase
• Conceptual design:
Capacity selection: Choose the appropriate capacity based on your transportation needs, commonly including 5000 liters, 7000 liters, 10000 liters, etc.
Material selection: Stainless steel is usually used because it has good corrosion resistance and hygiene performance.
• Insulation layer: In order to maintain the freshness of milk, the milk tank should be equipped with insulation layer. Common thermal insulation materials are polyurethane foam.
Structural design: Ensure the stability of the milk tank structure and its ability to withstand vibrations and impacts during transportation.
• Cleaning system: Design a CIP (Clean In Place) cleaning system for easy daily cleaning and disinfection.
Sampling port: Set up a sampling port to facilitate quality testing during transportation.
• Liquid level sensor: Install a liquid level sensor to monitor the liquid level in the milk tank in real time.
• Temperature control: Optional temperature control system to ensure stable temperature of milk during transportation.
• Detailed design:
Process flowchart: Draw the internal structure diagram and external connection diagram of the milk tank.
Equipment layout diagram: Reasonably arrange the position of milk tanks and their accessories, such as pumps, valves, pipelines, etc.
Electrical control system: Design an electrical control system, including temperature sensors, liquid level sensors, pump control, etc.
3. Manufacturing and installation
• Manufacturing:
Material procurement: Purchase stainless steel plates and other accessories that meet the standards.
Welding and assembly: Welding and assembly are carried out by professional technicians to ensure sealing and structural strength.
• Insulation layer construction: Install insulation layer on the outside of the milk tank and seal it.
Surface treatment: Polish the inner and outer surfaces of the milk tank to improve hygiene performance.
• Installation:
Truck adaptation: Choose a suitable truck chassis to ensure that the milk tank can be securely installed on the truck.
Fixed devices: Install fixed devices such as support frames, fasteners, etc. to ensure the stability of the milk tank during transportation.
Pipeline connection: Connect the inlet pipe, outlet pipe, cleaning pipe, etc. to ensure sealing and ease of operation.
Electrical connection: Connect the electrical control system to ensure the normal operation of various functions.
4. Establishment of Quality Management System
HACCP system: Implement Hazard Analysis and Critical Control Points (HACCP) system to ensure food safety.
GMP standards: Adhere to Good Manufacturing Practices (GMP) to ensure hygienic conditions during the production process.
ISO certification: Apply for and obtain relevant ISO standard certification to enhance the credibility of the enterprise.
5. Personnel training
• Operation training: Provide training to drivers and operators on equipment operation, maintenance, and upkeep.
• Safety training: Conduct safety production education to ensure that employees understand safety regulations.
Quality management training: Provide professional training to quality inspectors to ensure product quality.
6. Trial operation and optimization
Single machine debugging: Test the various functions of the milk tank one by one, such as insulation performance, liquid level monitoring, temperature control, etc.
Linkage debugging: Integrate the milk tank with other systems on the truck to ensure coordination and consistency in all aspects.
Simulated transportation: Conduct small-scale simulated transportation to test the performance of milk tanks during actual transportation.
Problem rectification: Rectify and optimize the problems found during trial operation.
7. Formally put into use
Comprehensive transportation: After confirming that everything is normal, it is officially put into use for transportation.
• Regular maintenance: Develop a regular maintenance plan to ensure the long-term stable operation of the milk tank.
Specific precautions
Hygiene standards: Ensure that the design and manufacturing of milk tanks comply with strict hygiene standards to prevent bacterial contamination.
• Thermal insulation performance: The quality of the insulation layer directly affects the freshness of the milk, and choosing high-quality insulation materials is crucial.
• Cleaning convenience: The design of CIP cleaning system should be convenient for daily cleaning and reduce the risks caused by human operation.
• Safety: Ensure the safety of the fixing device and connecting pipeline of the milk tank to avoid leakage or damage during transportation.
Through the above steps, you can gradually complete the customization of a milk can that meets your needs and is loaded onto a truck. Each step needs to be carefully planned and executed to ensure the success of the project.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.