Automatic chili sauce production line Chili Sauce Processing equipment
Description
The chili sauce processing line can produce chili sauce with 1T fresh chili every hour, which is a common condiment on the table. The chili sauce products have been greatly improved and improved in terms of spicy taste, nutrient content, consistency and color. The production process and requirements are as follows:
Pepper sauce production line
Fresh pepper powder → lifting → transportation and selection → cleaning → drainage → crushing → preheating, preheating → pulping → concentration → disinfection, sterilization → sterile filling and processing process, each process corresponds to specific pepper processing equipment:
Receiving: fresh pepper is transported to the factory by truck and then to the unloading area. Use water flow when removing the pepper, so that the pepper can move into the collection channel without damage.
Hoists: Hoists with a width of 0.8mm and a lifting height of 1.4m as well as lifting belts made of PU materials are used.
Picking belt of conveyor: staff remove pepper (MOT) and other materials except green, damaged and discolored pepper. Put them on the garbage conveyor and collect them in the storage unit.
Bubble cleaner: clean pesticide residues and other debris on the surface of pepper;
Advantages and strong points
The processing capacity is varied from 60 tons/day to 1500 tons/day.
The line Can deal with similar characteristics of fruits.
Using the high efficient of mango destoner to improve the mango output percentage effectively
Using efficient belt juice extractor to improve the juice efficiency and the output percentage of pineapple.
The production process fully automatic PLC control to save labor and Facilitate production management
Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.
Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products
Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements
Parameters
| Raw material |
Fresh Mango / pineapple /chili |
| End product |
Concentrated juice, clear juice, ,cloudy juice |
| Processing capacity |
From 60tons/day to 1500 tons/day |
| Yield |
50-75% |
| Fruit consistance |
10- 20Brix |
| Product consistance |
60~72Brix |
| End package |
Aseptic bag/gable top box/PET bottle |
Pepper cleaning and picking
Drum cleaning machine: this model has large cleaning capacity and high cleaning rate. Pepper and vibration drainage machine rotate 360 degrees.
Vibration drainage conveyor: made of all stainless steel, the vibration source is generated by the vibration exciter, so that the pepper is thrown on the screen, thus playing the role of vibration and drainage
Hammer crusher: use high-speed rotating blades to break pepper.
Preheating: the heating of the pulp and the preheating of the pulp can destroy the enzyme activity, prevent discoloration and pectin hydrolysis, dissolve the pectin in the pulp tissue, avoid the delamination of the pulp, and facilitate the processing of the next process
Double-channel pulping machine: remove pepper seeds and obtain pepper slurry through dual-channel agitator;
Vacuum concentrator: This is the most energy-consuming step in the whole process. The excess water in chili sauce is extracted here, and the juice becomes concentrated chili sauce. The whole concentration/evaporation process is carried out under vacuum, and the temperature is significantly lower than 100 ° C.
Tubular sterilizer: four-layer casing structure is adopted, heat or refrigerant is distributed in two layers inside and outside, chili sauce passes through the middle layer, and chili sauce sterilizes evenly;
Single-side filling machine
Single-head stereo filling machine
Single-head barrel aseptic filling machine: Most facilities use aseptic bags to package the finished products, so that the chili sauce in the evaporator will not contact with the air before contacting the customer.
Advantages of chili sauce processing line:
The chili sauce processing line is more compact and reasonable, saves floor space, and has a more streamlined appearance.
The chili sauce production line adopts stainless steel material at the contact part of chili, which ensures the safety and stability of production and meets the sanitary requirements.
The whole process from pepper processing to packing and storage has realized automatic and simplified operation, which has changed the traditional workshop processing mode;
Work flow chart
Company Profile
Our Service
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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