Dairy milk processing machinery Processing Plant Machine

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: Beyond
• Process: sterilizing
• Power Source: Electric
• Certification: CE, ISO9001
• Automatic Grade: Automatic
• Application: Milk, Yogurt, Milk Powder, Cheese
• Customized: Customized
• Name: Dairy milk processing plant
• Material: SUS304
• Raw material: Fresh milk or milk powder
• End product: UHT milk or pasteurized milk
• Package type: Plastic bag, plastic bottle
• Transport Package: Standard Package for Exported Goods
• Specification: Different model
• Trademark: Beyond
• Origin: Shanghai China
• Production Capacity: 50 Sets Per Month

Product Description

Dairy milk processing machinery Processing Plant Machine

 Overview of Dairy Processing Machinery and Processing Plant Equipment

1. The definition of dairy processing machinery and processing plant equipment refers to the mechanical equipment and production lines used to process raw milk into various dairy products. These devices cover the entire production process from raw milk receiving, pre-processing, processing, packaging to finished product delivery. The design and manufacturing of dairy processing equipment need to comply with strict hygiene and safety standards to ensure product quality and consumer safety.

2. Main components
1. Raw milk receiving system:
Cooling tank: used to quickly cool freshly squeezed raw milk to prevent bacterial growth.
Filter: used to remove impurities and large particles from raw milk.
Standardization equipment: used to adjust the fat content in raw milk to meet the required standards.
2. Preprocessing system:
Homogenizer: Crush the fat globules in milk under high pressure to make their distribution more uniform, improving taste and stability.
Pasteurization machine: kills harmful bacteria in dairy products through high-temperature and short-term processing, extending shelf life.
Ultra high temperature instant sterilizer (UHT): By instantly sterilizing at higher temperatures, dairy products are brought to a commercial sterile state, suitable for long-term storage.
3. Processing system:
Fermentation tank: used for producing products such as yogurt and fermented milk.
Separators: used for separating milk fat, producing cream and skim milk.
Concentrator: used to evaporate some water and produce concentrated milk, condensed milk and other products.
• spray dryer: used to convert liquid dairy products into powder to produce milk powder.
4. Filling and packaging system:
Filling machine: used to fill liquid dairy products into containers such as bottles, bags, boxes, etc.
Sealing machine: used to seal packaging containers, ensuring the sealing and shelf life of products.
Labeling machine: used to label packaging, provide product information and brand identification.
5. Quality inspection system:
Online detection equipment: used for real-time monitoring of key indicators such as temperature, pH value, and microbial content of dairy products.
Laboratory testing equipment: used for more detailed component analysis and quality testing.
6. CIP cleaning system:
CIP cleaning machine: used for automatic cleaning of production pipelines, storage tanks, reactors and other equipment to ensure hygiene and safety.

3. Workflow
1. Raw milk reception: Raw milk is cooled, filtered, and standardized before entering the pre-processing stage.
2. Pre processing: Raw milk undergoes homogenization, pasteurization, or ultra-high temperature sterilization to prepare for processing.
3. Processing: According to different product needs, raw milk may go through fermentation, separation, concentration or spray drying and other processing steps.
4. Filling and packaging: Processed dairy products are filled into packaging containers through filling machines, and then sealed and labeled.
5. Quality inspection: Ensure the quality and safety of products through online and laboratory testing.
6. Finished product outbound: Qualified products are packaged and stored, and prepared for outbound distribution.

4. Advantages
Efficient: Automated production lines improve production efficiency and reduce manual intervention.
• Hygiene: Strict hygiene design and CIP cleaning system ensure the hygiene and safety of the product.
• Flexibility: Production plans can be adjusted according to market demand to produce a variety of dairy products.
Environmental Protection: Optimize the use of energy and water resources, reduce waste emissions.

5. Application Fields
Liquid dairy products: fresh milk, pasteurized milk, UHT milk, etc.
Fermented dairy products: yogurt, fermented milk, kefir, etc.
• Dairy products: cream, butter, etc.
• Milk powder products: whole milk powder, skim milk powder, etc.
Concentrated dairy products: condensed milk, concentrated milk, etc.

Condition: New

Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months

Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle

Product storage condition: room temperature; low temperature;

 

The other is pasteurized milk. In order to maintain the nutrition of milk as much as possible, some milk is processed by pasteurization technology: the milk is heated to 62-65 ° C for 30 minutes. Through this technology, 97.3% ~ 99.9% of bacteria in milk can be eliminated. There are also some thermophilic bacteria, thermophilic bacteria and spores, but they are the most beneficial lactic acid bacteria. In addition, pasteurized milk has high requirements for milk source.



Milk collection and storage

Refrigerated milk storage tanks are used for milk collection, cooling and storage in milk collection centers, pastures, dairy plants, food factories and dairy farmers. Refrigerated milk storage tank is an important supporting equipment for mechanized milking ranch and artificial milking ranch. In addition, it can cool and store other liquid materials to prevent bacterial propagation.

Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line

Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.

 

 

FLOW NO.	NAME	SIZE	MAIN TECHNOLOGY PARAMETER
A			milk reception unit
A-1	loadometer		maximum weighing 30T
A-2	distribution plate		material-touch SUS304 stainless steel,six holes
A-3	electron pound scale		maximum weighing 1000KG
A-4	milk weighing tank	500L	material-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball
A-5	milk acceptor	1000L	material-touch SUS304 stainless steel,single layer,CIP cleaning ball
A-6	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
A-7	twin piping filter	10T/h	SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh
A-8	plate cooler	10T/h	material-touch SUS304 stainless steel,one section,temperature change=16ºC,outlet milk temperature is 4ºC
A-9	storage tank	10000L	material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
A-10	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
B			raw milk pre-pasteurization unit
B-1	plate-Pasterlizer	5T/h	SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
B-2	cream separator	5T/h	disk separator,auto control,three-phase,started with frequency conversion,self-discharging
B-3	high pressure homogenizer	5T/h	(starting box included)
B-4	storage tank	5000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
B-5	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
C			cream storage and pasteurize unit
C-1	cream storage tank	1000L	material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet
C-2	rotary pump	0.5T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-3	rotary pump	2T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-4	plate-Pasterlizer	0.5T/h	material-touch SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
D			blending unit
D-1	blending tank	3000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs
D-2	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-3	plate heater union	5T/h	material is SUS304,one section,heating with hot water,temperature change:50ºC,automatic temperature control
D-4	high-speed emulsification tank	1000L	material-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs
D-5	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-6	double pipe filters	5T/h	material-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes
D-7	operate platform		SUS304,1200*1200*1200mm
E			yogurt sterilizing,homogenizing unit
E-1	Yogurt Pasterlizer	3T/h	material-touch SUS304 stainless steel,plate type,95ºC,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
E-2	high pressure homogenizer	3T/h	25MPa,(starting box included)
E-3	temperature holding	3T/h	material-touch SUS304 stainless steel,holding 300S
F			high level storage and fermentation unit
F-1	fermentation tank	2000L	material-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs
F-2	operate platform		SUS304,8000*800*1600mm
F-3	high level platform		SUS304,9000*3500*2200mm
G			yogurt and cream filling unit
G-1	plastic cup filling machine		auto filling, auto sealing, each cup 200ml, speed 4000cups per hour
G-2	plastic bottle rinsing machine		2000bottle/hour, bottle volume is 1L, bottle rinsing
G-3	plastic bottle filler		2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1
G-4	manual bottle loading platform		SUS304
G-5	air conveyor		SUS304,5 meters long,include air fan
G-6	conveyer belt		SUS304,(including power head),40m
G-7	sleeve labelling machine		SUS304,5000pcs/h
G-8	shrink lable machine		SUS304, steam heating,5000pcs/h
G-9	film wrapper		5000BPH
G-10	printer
H			aseptic birck filling unit
H-1	UHT sterilizer	2T/h	tub-type,sterilzing temperature 137 ºC,holding time 4S,full automatic control
H-2	full-auto vacuum degasser	2T/h	full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device
H-3	high pressure homogenizer	2T/h	40MPa,(starting box included) ,
H-5	bricks aseptic filling machine		1000ml/bag 2000 piece per hour
H-6	cap machine
H-7	conveyor		SUS304, 8 meters
H-8	printer
I			Ice cream processing unit
I-1	HIGH SPEED MIXING TANK	V=300L
I-2	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump Head 24M,Hard Alloy Mechanical Seal
I-3	TUB FILTER	Q=3t/h	SUS304,100 mesh
I-4	HIGH PRESSURE HOMOGENIZER	Q=250L/h	SUS304,25MPa
I-5	AGING TANK	V=200L	SUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet
I-6	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
I-7	ICE CREAM FREEZER MACHINE	Q=300L/h	SUS304,
I-8	ICE CREAM FILLING MACHINE	Q=300L/h	SUS304
I-9	FAST COOL ROOM	V=15M3	Cool with freon,working at -28ºC
J			full auto CIP system
J-1	full-auto CIP system	4×3T	outer coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks
J-2	return pump	20T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
			Part2: accessory equipments and Installation
Flow No.	Name	Model	Main technical parameters
A			boiler system
A-1	fuel boiler host	2T/h	Evaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps
A-2	boiler auxiliaries		including fuel tank, refuelling plane, sampling device
A-3	boiler installation		including installation material, quick-wear parts, test fee etc
B			conpressed air system
B-1	low-pressure compressor		1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter
C			tower water system
C-1	cooling tower	100T/h	circulation water capacity 100T/H, hot water temperature 37 ºC,  cooled wate temperature 32 ºC
C-2	tower water pool	3000L	SUS304, single layer
C-3	water pump	100T/h	vertical multistage pump, lift 32 meters
C-4	tower water control system		cabinet material is SUS304, including the control of cooling tower, water pump
D			ice water machine system
D-1	ice water machine unit		Refrigerating capacity 300000 calories, water-cooled, full automatic control
D-2	ice water pool	10000L	SUS304
D-3	water pump	100T/h	vertical multistage pump, lift 32 meters
D-4	ice water control system		cabinet material is SUS304, including the control of ice water system, water pump
E			water treatment system
E-1	water treatment machine unit	10T/h	including sand filter, carbon filter, ion exchange, first stage RO system, automatic control
E-2	water tank	10000L	SUS304, single laye

Equipment list of milk processing equipments
No.	Name	Size	Main parameter
1	Milk reception and storage unit
2	Milk acceptor	300L	SUS304 stainless steel, single layer, CIP spraying ball
3	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
4	Single piping filter	3T/H	SUS304, single pipe, stainless steal filter element of 100 mesh
5	Milk storage tank	1000L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
6	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
7	Blending unit
8	Storage tank	500L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
9	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
10	Single piping filter	3T/H	SUS304, single, stainless steal filter element of 100 mesh
11	Plate-type exchanger	1.5T/H	SUS304, double pipes
12	High pressure homogenizer	500L/H	40MPa
13	Cream separtor unit
14	Milk separator	500L/H	The content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm
15	Buffer container	100L	SUS304, with a cover, single layer
16	Buffer & cooling container	100L	SUS304, with a cover, single layer
17	Milk pump	3T/H	SUS304, with a cover, heat insulated, dimple pad jackets
18	Butter churner	100L	SUS304
19	Yogurt storage, ferment and filling unit
20	Temporary and ferment storage tanks	500L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
21	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
22	Rotor pump	1T/H	SUS304, hard alloy mechanical seal, adjustment speed by manual
23	Plastic pouch filling machine
24	Plastic cup-shaped filling machine
25	CIP system unit
26	Manual CIP system	3×500L	SUS304, single clening circulation, with CIP pump of connected tanks
27	CIP return pump	10T/H	SUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished
28	Power system unit
29	Cold water equipment		7000 kcale per hour, air cooling refrigeration
30	Hot water boiler		1000Kg/h, outlet temperature is 90°C
31	Installation system		Stainless steel piping system,power piping system, electric controlling box, electric installation material, installation and commissioning

 

 
Customizing a complete milk production line is a complex process that requires comprehensive consideration of multiple links and equipment. The following is a basic customized solution process, including requirements analysis, design, manufacturing, installation, and debugging steps:

1. Requirement analysis and communication
• Preliminary consultation: Conduct preliminary communication with suppliers or manufacturers to express your specific needs.
• Requirement collection:
• Production: Estimated daily amount of milk processed.
• Product type: Whether it produces fresh milk, yogurt, formula milk, or other dairy products.
• Health standards: comply with the health standards of which countries or regions (such as HACCP, ISO 22000, etc.).
• Automation level: The level of automation of the production line.
• Budget: Project budget scope.
Space limitations: The size and layout of the installation site.
Special requirements: such as CIP cleaning system, energy-saving requirements, etc.

2. Design and scheme formulation
• Preliminary design: The supplier provides a preliminary design plan based on your needs.
• Technical parameters:
• Raw material reception and pretreatment: including raw milk reception, filtration, pre cooling, etc.
Standardization processing: fat content adjustment, protein content adjustment, etc.
Homogenization: Use a homogenizer to break down the fat particles in milk and distribute them evenly.
Sterilization: Adopt methods such as pasteurization or ultra-high temperature instant sterilization (UHT).
• Cooling: The sterilized milk is quickly cooled to storage temperature.
Fermentation (if any): For fermented dairy products such as yogurt, fermentation tanks need to be set up.
• Filling: Choose appropriate filling equipment and packaging materials.
• Packaging: Different forms of packaging such as bottled, bagged, boxed, etc.
Quality control: Online testing equipment to ensure product quality.
• Drawings and Plans: The supplier provides detailed design drawings and technical plans for your review and confirmation.

3. Quotation and Contract Signing
• Quotation: The supplier provides a detailed quotation, including all components and installation costs.
Contract negotiation: Both parties negotiate on price, payment method, delivery time, warranty period, etc.
Signing the contract: After reaching an agreement, sign the formal contract.

4. Manufacturing and assembly
Raw material procurement: Suppliers purchase the required stainless steel plates, pumps, valves, sensors, etc.
• Production and manufacturing:
Tank manufacturing: cutting, welding, polishing and other processes.
Equipment manufacturing: Manufacturing key equipment such as homogenizers, sterilizers, and filling machines.
Control system integration: Install PLC or other control systems, and program and debug them.

5. Quality inspection and testing
• Preliminary inspection: Check whether the installation of each component meets the design requirements.
Functional testing: Run the entire system and check the performance indicators of each link, such as sterilization effect, homogenization effect, filling accuracy, etc.
Cleaning and disinfection: Conduct CIP cleaning system testing to ensure equipment hygiene and safety.

6. Transportation and installation
• Packaging and transportation: Safely package and transport the production line and its accessories to the designated location.
On site installation:
• Basic preparation: Ensure that the installation site is flat and sturdy.
• Lifting in place: Use a crane to lift large equipment to the designated location.
Pipeline connection: Connect the pipelines between various devices.
Electrical connection: Connect power lines, control lines, etc.
Debugging and Running: Conduct final debugging and running tests on site.

7. Training and Acceptance
• Operation training: The supplier provides operation and maintenance training to ensure that users can correctly use and maintain the equipment.
Acceptance and delivery: The user conducts a comprehensive inspection of the equipment, confirms that all performance indicators meet the contract requirements, and signs the acceptance report.

8. After sales service
• Warranty service: The supplier provides free repair and maintenance services for a certain period of time.
Technical support: Suppliers provide long-term technical support and consulting services.

Example of specific equipment list
• Raw material reception and pretreatment:
• Raw milk receiving tank
• Filters
• Pre cooling tank
Standardization processing:
• Fat separator
• Mixing tank
Homogenization:
Homogenizer machine
• Sterilization:
• Pasteurizer or UHT sterilizer
• Cooling:
• Cooling tank
Fermentation (if any):
• Fermentation tank
• Filling:
• Filling machine
• Packaging machine
• Quality control:
Online detection equipment
• Laboratory testing equipment


 
 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

Company Profile

 

 

 

 

 

Our Service

 

 

Trade shows

 

 

 

Certificate

 

 

 

Packaging & Shipping

 

 

 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.