| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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Descriptions of ice cream processing line
1.Ice cream mix preparation module containing
2. Water heat
3. Mixing and processing tank
4. Homogeniser
5. Plate heat exchanger
6. Control panel
7. Cooling water unit
8. Ageing tanks
9. Discharge pumps
10. Continuous freezers
11. Ripple pump
12. Filler
13. Manual can filler
14. Wash unit
Features of ice cream processing line
-Formulation: The ingredients used in ice cream production are: Fat, milk solids-non-fat (MSNF), sugar/non-sugar sweetener, emulsifiers/stabilisers, flavouring agents, colouring agents.
-Weighing, measuring and mixing: Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.
-Homogenisation and pasteurisation: The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 75deg for homogenisation at 200 bar, the mix is pasteurised at 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.
-Ageing: the mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.
-Continuous freezing: To whip a controlled amount of air into the mix, to freeze the water content in the mix to a large number of small ice crystals.
-Filling in cups, cones and containers.
-Extrusion of sticks and stickless products.
-Moulding of bars.
-Wrapping and packaging.
-Hardening and cold storage.
Photos of ice cream processing line
Equipment list for ice cream processing line |
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| No. |
Name |
Size |
Main technology parameter |
1 |
High speed mixing tank |
V=300L |
SUS304, single layer, high speed mixer 2900rpm, full open removable cover, breath valve, digital thermometer, adjustable legs, sample valve |
2 |
Centrifugal pump |
Q=5T/H |
SUS304, pump head 24m, hard alloy mechanical seal |
3 |
Tub filter |
Q=3T/H |
SUS304, 100 mesh |
4 |
High pressure homogenizer |
Q=500L/H |
SUS304, 25MPa |
5 |
Plate exchanger |
Q=500L/H |
SUS304 |
6 |
Ice cream aging tank |
V=500L |
SUS304, heat insulated, heating or cooling jacket, top off-center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, supporters with adjustable feet |
7 |
Centrifugal pump |
Q=5T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell bright-polished |
8 |
Ice cream freezer machine |
Q=500L/H |
SUS304, include refrigeration system |
9 |
Ice cream filling machine |
Q=500L/H |
SUS304, roll icecream filling machine |
10 |
CIP system |
Q=10T/H |
SUS304, 0.5tx3 |
11 |
CIP return pump |
Q=10T/H |
SUS304, pump head 20m, hard alloy mechanical seal |
12 |
Boiler |
Q=500L/H |
SUS304, electric heating type |
13 |
Refrigerator |
Air-cooled compressor, with fron as chilling medium, 20000kcal |
|
14 |
Container for glycol water |
V=500L |
SUS304, PU heat insulation, thermometer, adjustable feet |
15 |
Centrifugal pump |
Q=3T/H |
SUS304, pump head 24m, hard alloy mechanical seal |
16 |
Instant cool room |
V=25m3 |
Cool with freon, working at -28 ° C |
17 |
Electrical control pannel |
Control all the machines of the mini unit |
|
18 |
Fittings and valves |
Juice pipe, glycol pipe, freon pipe |
|
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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