Tea Beverage Processing Line production plant equipment
Tea beverage production line involves multiple types of equipment, each of which plays an important role in different stages of production. The following is a brief description of the main equipment and its functions:
1. Raw material receiving and pre-processing equipment:
Raw material receiving area: used for receiving and storing tea leaves and other plant materials.
Screening and cleaning equipment: used to remove impurities and dust from raw materials to ensure their purity.
Drying equipment: used to dry wet raw materials to a suitable moisture content to prevent mold growth.
2. Extraction and concentration equipment:
Extraction jar: used to extract active ingredients from tea or other plant materials. Usually, hot water extraction method is used, and sometimes solvent extraction method is also used.
Filter: used to remove solid residue from the extraction solution, making the liquid clearer.
Concentrating equipment: used to concentrate the extract to the desired concentration, improving the stability and shelf life of the product. Common concentration methods include evaporation concentration and reverse osmosis concentration.
3. Equipment allocation and mixing:
Mixing tank: used to mix concentrated liquid with other additives (such as sugar, acid, vitamins, etc.) in proportion to adjust taste and nutritional content.
Blender: used to ensure uniform mixing and avoid layering.
4. Cooling and sterilization equipment:
Cooling system: used to cool the prepared tea beverage to a suitable temperature to prevent bacterial growth. The commonly used cooling equipment includes plate heat exchangers and tube heat exchangers.
Sterilizer: Ensure the safety of tea beverages through high-temperature instantaneous sterilization (UHT) or pasteurization methods. UHT sterilization is typically used for products with long shelf lives, while pasteurization is suitable for products with short shelf lives.
5. Filling and packaging equipment:
Filling machine: used to fill tea beverages into containers such as bottles, cans, boxes, etc. There are various types of filling machines depending on the container, such as bottling machines, canning machines, and bagging machines.
Sealing machine: used to seal packaging containers, ensuring the sealing and shelf life of products. Common sealing methods include screw sealing, heat sealing, and capping sealing.
Labeling machine: used to label packaging, provide product information and brand identification.
6. Quality inspection equipment:
Online detection equipment: used for real-time monitoring of key indicators such as temperature, pH value, and microbial content of tea beverages to ensure quality control during the production process.
Laboratory testing equipment: used for more detailed component analysis and quality testing to ensure the safety of the final product.
7. CIP cleaning system:
CIP cleaning machine: used for automatic cleaning of production pipelines, storage tanks, reactors and other equipment to ensure hygiene and safety. CIP cleaning system can reduce downtime and improve production efficiency.
Summary
The production equipment of the tea beverage production line covers the entire process from raw material receiving, extraction, blending, filling to quality inspection. The efficient operation and collaborative work of these devices ensure the high quality and safety of tea beverages, while improving production efficiency and economic benefits.
| Equipment list of PET bottle hot filling or paper carton pacakaged fruit fruit juice production line |
| Flow No. |
Name |
Size |
Bri fef Specification |
| A |
hot water generating system |
| A-1 |
hot water tank |
V=2000L |
SUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator |
| A-2 |
hot water pump |
Q=5T/h |
SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal |
| A-3 |
plate heater |
Q=5T/h |
SUS304 stainless steel, use A3 supporter, cladding with stainless steel, use steam for heating, hot water, one stage, hasp type gasket sealed |
| A-4 |
temperature control system |
Q=5T/h |
Germany steam regulating valves, UK steam reducing valve, Germany temperature sensor, pneumatic two position and three way valves are made in China |
| B |
sugar and glue melting and mixing system |
| B-1 |
high speed emulsification tank |
V=1000L |
SUS304, double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs, breath valve, inside with graduation |
| B-2 |
high speed mixing tank |
V=1000L |
SUS304, double layer with PU insulation, quadrate shape, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs, breath valve, inside with graduation |
| B-3 |
CIP return pump |
Q=20T/h |
SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
| B-4 |
milk pump |
Q=10T/H |
SUS304 stainless steel, pump lift 36M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
| B-5 |
platform for mixing material |
|
SUS304, stainless steel stairs and handrail, stainless steel checkered plate on surface, 3500*1000*1000mm |
| B-6 |
duplex filter |
Q=10T/H |
SUS304, tube type, 100M |
| B-7 |
plate cooler |
Q=10T/H |
SUS304, A3 supporter, one stage, cool by tower water, hasp type gasket sealed |
| C |
juice concentrate blending system |
| C-1 |
vertical type screw pump |
Q=2T/h |
food sanitary grade, manual adjustable |
| C-2 |
blending tank |
V=6000L |
SUS304 stainless steel, single layer, top off- center vertical agitator 36rpm, airtight manhole, conical head, CIP spraying ball, glass tube level indicator, breather valve, supporters with adjustable feet |
| C-3 |
milk pump |
Q=10T/h |
SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
| C-4 |
CIP return pump |
Q=20T/H |
SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
| C-5 |
duplex filter |
Q=10T/H |
SUS304, tube type, 100M |
| D |
pasteurizer, degassor and homogenizer system |
| D-1 ~ 7 |
tubular sterilizer |
Q=6T/h |
milk enter at ( 25~30 ° C) - degass at ( 70 ° C) -homogeninze at ( 65 ° C) -sterilization at 137 ° C hold for 15S- discharge at ( 85-92 ° C), product return at 30-40 ° C, fully controlled by PLC, with frequency inverter, this machine used for hot filling |
| D-2 |
degassor |
Q=6T/h |
fully auto controled, include pressure transmitter and water ring type vacuum pump |
| D-3 |
homogenizer |
Q=6T/h |
working pressure 25MPa, include frequency inverter, and liquid pressure control, starting box |
| E |
PET hot filling system |
| E-1 |
equipments before PET hot filling |
Q=6T/h |
include bottle blowing machine, air delivery duct, Vial distributing machine, capper, cap cleaning belt etc. |
| E-2 |
PET filling machine |
Q=6T/h |
12000P/H, hot filling |
| E-3 |
processing system after filling |
Q=6T/h |
include turning over sterilization chain, spraying tunnel, labeling, blow drier, package etc. |
| F |
semi-automatic CIP system |
| F-1 ~ 7 |
semi-automatic CIP system |
3× 1500L |
Germany temperature auto control system, heating by tube, acid/alcali concentrate adding system, plastic buket 80L× 2SUS304, semi-automatic, one line |
| F-8 |
CIP return pump |
Q=10T/h |
SUS304, pump head 36M |
| G |
installation part |
| G-1 |
installation |
|
include stainless steel and carbon steel pipes and fittings, electric installation material etc |
The following are some practical application cases of tea beverage production lines, demonstrating the successful application of tea beverage production lines in different scenarios:
Case 1: A large tea beverage production enterprise
Background: A large tea beverage production enterprise has decided to expand its production scale, improve product quality and production efficiency. They have introduced a modern tea beverage production line that covers the entire process from raw material reception, extraction, blending, filling to packaging. Solution:
1. Raw material reception and pretreatment:
A modern raw material receiving area has been established, equipped with advanced screening and cleaning equipment to ensure the purity of raw materials.
Efficient drying equipment has been introduced to quickly dry wet raw materials to the appropriate moisture content.
2. Extraction and concentration:
Efficient extraction tanks were used to extract the active ingredients from tea leaves using hot water extraction method.
Equipped with advanced filters and concentration equipment to ensure the clarity and high concentration of the extracted liquid.
3. Blending and Mixing:
Automated blending tanks and mixers are used to ensure precise mixing and even distribution of ingredients.
4. Cooling and sterilization:
An efficient cooling system and UHT sterilizer have been installed to ensure the cooling and sterilization effects of tea beverages.
5. Filling and packaging:
Multiple automated filling and sealing machines have been introduced, improving filling speed and sealing quality.
Equipped with a labeling machine to ensure accurate attachment of product labels.
6. Quality inspection:
Online and laboratory testing equipment have been set up to strictly monitor various indicators during the production process.
achievements:
Production efficiency has increased by 30% and production cycle has been shortened by 20%.
The product quality has significantly improved, customer satisfaction has increased, and market share has expanded.
The introduction of automated equipment has reduced labor costs and improved production safety.
Case 2: Small tea beverage start-up enterprise
Background: A small tea beverage startup hopes to enhance its product competitiveness and expand its market by introducing modern production lines. Solution:
1. Raw material reception and pretreatment:
We have chosen cost-effective screening and cleaning equipment to ensure the basic processing needs of raw materials.
Portable drying equipment is used to flexibly meet the needs of small-scale production.
2. Extraction and concentration:
Adopting small and medium-sized extraction tanks, suitable for small-scale production.
Equipped with basic filters and concentration equipment to ensure the quality of the extracted liquid.
3. Blending and Mixing:
We use manual mixing tanks and electric mixers to meet the needs of small-scale production.
4. Cooling and sterilization:
We have chosen an economical cooling system and pasteurizer to ensure the safety of tea beverages.
5. Filling and packaging:
Introduced semi-automatic filling machines and sealing machines to improve filling efficiency.
A manual labeling machine was used to ensure accurate attachment of product labels.
6. Quality inspection:
Basic online detection equipment has been set up to monitor key indicators during the production process.
Equipped with simple laboratory testing equipment to ensure product quality.
achievements:
The product quality is guaranteed and has gained recognition from consumers.
The production cost has been effectively controlled, and the enterprise has achieved profitability.
Through flexible production modes, we quickly respond to market changes and explore new sales channels.
Case 3: Export oriented Enterprise Background: A tea beverage production enterprise focused on the export market, which needs to ensure the international standards and safety of its products to meet the needs of overseas customers. Solution:
1. Raw material reception and pretreatment:
Selected screening and cleaning equipment that meets international standards to ensure the high quality of raw materials.
Efficient drying equipment was used to ensure the stability of the raw materials.
2. Extraction and concentration:
Advanced extraction tanks and filters are used to ensure high purity of the extraction solution.
Equipped with high-performance concentration equipment to ensure high concentration of the extraction solution.
3. Blending and Mixing:
Automated blending tanks and mixers are used to ensure precise mixing of ingredients.
4. Cooling and sterilization:
An efficient cooling system and UHT sterilizer have been installed to ensure that the cooling and sterilization effects of tea beverages meet international standards.
5. Filling and packaging:
Multiple automated filling and sealing machines have been introduced, improving filling speed and sealing quality.
Equipped with advanced labeling machines to ensure accurate attachment of product labels.
6. Quality inspection:
Advanced online and laboratory testing equipment have been set up to strictly monitor various indicators during the production process, ensuring that the products meet international standards.
achievements:
The product quality meets international standards and has obtained access qualifications to multiple overseas markets.
Through efficient quality testing, the safety and stability of the product have been ensured, earning the trust of customers.
The export volume has been increasing year by year, and the enterprise has achieved international development.
Summary
The above cases demonstrate the application of tea beverage production lines in different scales and target markets. By introducing modern production equipment and technology, enterprises not only improve production efficiency and product quality, but also enhance market competitiveness and achieve sustainable development. I hope these cases are helpful to you!
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Trade shows
Certificate
Packaging & Shipping
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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