UHT milk sterilizer equipment Juice tubular UHT sterilizer machine
UHT milk sterilizer equipment, also known as an Ultra-High Temperature sterilizer, is used in the dairy industry to process milk and extend its shelf life. This equipment uses a high-temperature treatment method to kill harmful bacteria in milk while preserving its nutritional value.
The UHT milk sterilization process typically involves heating the milk to a temperature of around 135 to 150 degrees Celsius for a short period, usually 2 to 5 seconds. This rapid heating destroys most microorganisms present in the milk, including spoilage-causing bacteria, yeasts, and molds.
The UHT milk sterilizer equipment consists of several components, including:
-
Preheating section: This section preheats the milk to a specific temperature before entering the main sterilization process. It helps to reduce the thermal shock and ensures uniform heat distribution.
-
Sterilization section: The sterilization section is the core part of the equipment. It uses direct or indirect methods to heat the milk rapidly to the desired temperature and maintain it for the required time to kill the microorganisms.
-
Cooling section: After sterilization, the milk is rapidly cooled to prevent any further bacterial growth. This section uses various cooling methods, such as plate heat exchangers or tubular heat exchangers, to efficiently cool the milk.
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Aseptic filling unit: Once the milk is sterilized and cooled, it is filled into aseptic packaging containers, such as tetra packs or cartons, to ensure its sterility is maintained during storage and transportation.
Additional features of UHT milk sterilizer equipment may include automated control systems, temperature sensors, pressure indicators, flow meters, and cleaning-in-place (CIP) systems for easy cleaning and maintenance.
Technical flow design:
For aseptic filling: 5ºC→65ºC(homogenizer)→137ºC(3-5S)→20ºC-25ºC.
For hot filling:5ºC→65ºC(homogenizer)→115ºC/125ºC(5-15S)→88ºC-90ºC
For normal filling:5ºC→65ºC(homogenizer)→115ºC/125ºC(5-15S)→75ºC-78ºC
Application
This machine is used to perform continuous sterilization on juice and beverage, milk, and similar products.
This system can be connected with homogenizer and degasser.
Tubular sterilizer performs the hot processing on the liquid foods and beverage.
Features
Compared to the other model, it has the following characteristics:
1. High heat efficiency, 90% of heat can be reused after the product be processed;
2. Temperature difference between the product and the heating medium is small, so the heating is even; the heating tubular adopts wave pipes, the material and the medium are both in flow;
3. It is full automatic, can automatically control the CIP cleaning, self sterilizing, and the whole procedures steps; all the procedures are recorded and controllable.
4. It is precise and reliable in sterilizing temperature control; all the affecting factors such as steam pressure, steam flow rate, product flow rate are all controllable;
5. The inner layer of the product tube adopts advanced polish procedure, all tubes are designed and made to support fully cleaning, self sterilizing ensures the system at aseptic state;
6. The system is strong safety, the fittings all adopts good performance and quality reliable materials,it is designed to value the safety of both operator and machine
7. The main parts such as product pump, hot water pump, all kinds of valves, elements of the electrics are all of world known brands.
8. With self sterilize system;
Plate heat exchanger and yogurt cooler with large gap
Plate-Type Heat Exchanger is one of the ideal heat exchanger of liquid-liquid or gas-liquid, which has many advantages like high heat transfer efficient, small heat loss, compact structure, small occupation, convenient installation and easy washing, widely use and long serve life etc.
Compared with pipe-type heat exchanger, this equipment has a 3-5 times in transfer coefficient but only occupy 1/3 in the dimensions, and the heat recovery can reach 90%, which is widely used in metallurgy, petroleum, chemical, food, pharmacy, watercraft, textile, paper making areas. It's a good option for heating, cooling, heat recovery or rapid sterilization.
Yogurt cooling wide gap plate heat exchanger is specially customized for cooling high viscosity materials. This equipment has the characters of wide flow channel, high thermal efficiency, the destructive characteristics of the small viscosity, thus it is the necessary equipment for production of high viscosity yogurt. Working time and two cleaning intervals are longer than tube heat exchanger, plate surface artificial is cleaning easily.
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
Parameter
|
Model |
Capacity |
Heat exchange area(m²) |
Power
(kw) |
Steam consumption
(kg/h) |
Dimension
(L×W×H)mm |
Machine weight
(kg) |
|
BR16-UB-1 |
1 t/h |
10 |
5.2 |
120 |
1500×1500×1800 |
980 |
|
BR16-UB-2 |
2 t/h |
18 |
5.2 |
210 |
2200×2000×1800 |
1050 |
|
BR26-UB-3 |
3 t/h |
26 |
6 |
280 |
2400×2000×2200 |
1450 |
|
BR26-UB-4-5 |
4 -5t/h |
32-40 |
6 |
340 |
2600×2000×2200 |
1680 |
|
BR26-UB-6-8 |
6 -8t/h |
35-50 |
8 |
400 |
2800×2000×2200 |
1720 |
|
BR26-UB-10 |
10t/h |
60-70 |
11 |
450 |
2800×2000×2200 |
1720 |
|
BR26-UB-15 |
15t/h |
70-75 |
15 |
550 |
2800×2000×2200 |
1720 |
|
BR26-UB-20 |
20t/h |
75-80 |
15 |
620 |
3000×2000×2200 |
1720 |
Installing and debugging a UHT (Ultra High Temperature) milk sterilizer involves precise steps to ensure the equipment operates effectively, maintains product safety, and adheres to regulatory standards. Here's a general outline of the process:Installation Process
1.
Site Preparation:•Choose a clean, dry, well-ventilated area that is easily accessible for maintenance and cleaning.•Ensure the floor can bear the weight of the equipment and has proper drainage for cleaning operations.
2.
Equipment Delivery and Unloading:•Carefully unload and move the sterilizer components using appropriate lifting gear.•Assemble the unit following the manufacturer's instructions, including connecting any modular parts.
3.
Electrical Connection:•Connect the equipment to a suitable power supply according to the electrical specifications provided by the manufacturer.•Ensure all wiring complies with local electrical codes and regulations.
4.
Piping and Valves:•Install inlet and outlet piping from the raw milk tank to the UHT sterilizer and then to the filling machine or storage tank.•Incorporate temperature sensors, flow meters, control valves, and safety devices like pressure relief valves as required.
5.
Heating System Integration:•If the UHT sterilizer uses indirect heating (such as plate heat exchangers), install and connect these systems accurately.•For direct heating methods, check the integrity of the heater elements.
6.
Sterilization Section:•Properly set up the holding tubes where the milk will be heated to the UHT temperature (typically around 135-150°C for a few seconds).•Ensure the cooling section is correctly installed for immediate post-heating cooling to maintain product quality.
7.
Control Panel and Automation:•Configure and integrate the PLC (Programmable Logic Controller) system and HMI (Human Machine Interface) if included.•Program the sterilization parameters, alarms, and safety interlocks based on the manufacturer's recommendations.
8.
CIP (Clean-in-Place) System:•Install and connect the CIP system if applicable, which allows automated cleaning of the UHT sterilizer without disassembly.
9.
Hygiene and Safety Features:•Set up sanitary seals, gaskets, and other barriers to prevent contamination.•Mount safety barriers, handrails, and access platforms for safe operation and maintenance.
Debugging and Testing
1.
System Functionality Test:•Conduct a comprehensive test of all mechanical, hydraulic, and electrical systems, verifying their smooth operation.•Check that all moving parts are properly lubricated and aligned.
2.
Temperature Control Calibration:•Calibrate the temperature sensors to ensure accurate and consistent heating during the sterilization process.•Validate that the cooling phase quickly brings the product to desired packaging temperatures.
3.
Flow Rate and Pressure Testing:•Adjust the pumps and valves to achieve the correct flow rates and pressures throughout the sterilization cycle.
4.
Product Integrity Testing:•Run tests with water or simulated products before using actual milk to verify that the sterilization process does not degrade product quality.•Analyze treated samples for factors such as nutrient retention, flavor, color, and microbial counts.
5.
Cleaning and Sanitization Cycles:•Perform multiple CIP cycles to confirm the cleaning efficiency and absence of residue in the sterilizer.
6.
Alarm and Safety System Validation:•Test all alarms and interlocks to guarantee they activate when needed, ensuring worker safety and preventing product damage.
7.
Documentation and Record Keeping:•Document every step of the installation and testing phases, including adjustments made and results achieved.•Maintain records for regulatory compliance and future troubleshooting purposes.
Once all checks have been completed successfully, the UHT milk sterilizer should be ready for full production use. Continuous monitoring and periodic maintenance are crucial to uphold optimal performance and food safety standards.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Trade shows
Certificate
Packaging & Shipping
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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