Curd processing 5000 ltr milk Dairy manufacturing plant cost

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: BYDP
• Process: sterilizing
• Power Source: Electric
• Certification: CE, ISO9001
• Automatic Grade: Automatic
• Application: Milk, Yogurt, Milk Powder, Cheese
• Customized: Customized
• Name: Turnkey milk processing line
• Material: SUS304/316L
• Raw material: Fresh milk or milk powder
• End product: UHT milk or pasteurized milk
• Package type: Plastic bag, plastic bottle
• Blending: Full-auto blending system
• CIP: Full-auto CIP system
• Control: Central control room
• Transport Package: Standard Package for Exported Goods
• Specification: Different model
• Trademark: Beyond
• Origin: Shanghai China
• Production Capacity: 50 Sets Per Year

Product Description

Curd processing 5000 ltr milk Dairy manufacturing plant cost

 

 

 

Curd Processing Plant Overview

1. Process flow
The process flow of yogurt (Curd) processing factory mainly includes the following key steps:
Raw material reception and pretreatment:
Collect fresh milk from the dairy farm to ensure that the milk quality meets safety and quality standards.
Milk is filtered and cooled before being stored in refrigerated containers.
Sterilization:
Milk is pasteurized and typically kept at 90-95 ° C for 5-6 minutes to kill harmful bacteria.
Cooling and inoculation:
After pasteurization, cool the milk to 40-45 ° C and add lactic acid bacteria fermentation agent.
Fermentation:
Milk is kept at 42 ± 2 ° C in a fermentation tank and fermented for 4-6 hours until the pH value reaches 4.7.
Cooling and post-processing:
After fermentation is complete, quickly cool the yogurt to below 4 ° C to stop the fermentation process.
Cut, mix or add fruit based on product type.
Filling and packaging:
Fill yogurt into a container and seal it for packaging.
Refrigeration and storage:
Finished yogurt is refrigerated at 2-6 ° C to extend its shelf life.

2. Equipment composition
The main equipment of the yogurt processing factory includes:
Milk refrigerated container: used for storing fresh milk.
Pasteurizer: used for sterilization treatment.
Fermentation tank: used for the fermentation process.
Filling machine: used to fill yogurt into containers.
CIP cleaning system: used for on-site cleaning of equipment.

3. Technical advantages
Automation and Efficiency: Adopting automated systems to improve production efficiency and reduce manual intervention.
Quality control: Ensure product quality through real-time monitoring and data analysis.
Energy conservation and environmental protection: adopting energy-saving technologies and equipment to reduce energy consumption.

4. Market and Application
Yogurt continues to grow in market demand due to its nutritional value and diverse ways of consumption. Modern yogurt processing factories not only produce traditional yogurt, but also develop various flavors and functional types of yogurt.

Through the above processes and equipment, yogurt processing factories can efficiently produce safe, nutritious, and diverse yogurt products, meeting the market's demand for high-quality yogurt.

Component description
-Heater
Purpose: heat the heat transfer fluid (water) to be circulated in the treatment tank, and transfer the heat to the mixture through heat conduction.
-Hot fluid pump
Purpose: circulate the heat transfer fluid from the heater and then move around the treatment tank.
Description:
Aisi protection is adopted for the motor.
Refrigeration mechanical seal, specially designed for hot liquid and sanitary concept.
Removable frame, fixed by quick closing fixture, easy to clean.
CIP cleaning is allowed.
Motor: 220 / 380V, three-phase, ½ Horsepower, 60 Hz (50 Hz), IP55.
-Treatment tank
Usage: container for mixing and heating ice cream raw materials.
Description:
304 stainless steel, inner tank with round edge and polished sanitary finish for easy cleaning.
Inclined cover for easy access to the internal tank.
The circulation of heat transfer fluid starts from the bottom and moves around the tank using an alveolar system (replacing the old system of copper pipe, half pipe system or related system rolling around the tank), allowing higher heat transfer rate and providing more energy saving.
The two agitators have strong rotation capacity and provide broad vortices for mixed products.
A spiral with a wide cut surface.
Insulation between inner and outer tanks is made of polyurethane foam.
Digital thermometer for heating temperature confirmation.
-Transfer tank
Usage: ice cream mixture is stored in a tank after passing through a multi plate heat exchanger.
Description:
304 stainless steel, inner tank with round edge and polished sanitary finish for easy cleaning.
Inclined cover for easy access to the internal tank.
Low speed agitator.
Insulation between inner and outer tanks is made of polyurethane foam.
Power: 60W, 220V, three-phase.
-Delivery pump
Purpose: transfer the heated mixture between tanks to homogenizer or multi plate heat exchanger.
Refrigeration mechanical seal, specially designed for hot liquid and sanitary concept.
Removable frame, fixed by quick closing fixture, easy to clean.
CIP cleaning is allowed.
-Line filter
Purpose: to retain undissolved impurities and particles in the mixing tank.
Material: 304 stainless steel. removable.
Connect to the process with three clamps.
-Heat exchanger
Objective: to cool the homogeneous mixture and complete the pasteurization cycle.
This cooling is through turbulent flow through the lines formed between the plates to form a thin line one millimeter thick. On one side of the plate, the product is cooled circularly; On the other side, the coolant flows in two stages in a counterclockwise direction: first, it uses water from the hydraulic circuit of the cooling tower to cool the mixture from 80 ºC to 40 ºC.
Description:
The countercurrent heat exchanger adopts 316 stainless steel plate and is insulated by removable nitrile rubber joint.
Dual channel circuit:
The first stage: due to the heat exchange with the water from the cooling tower, the mixture cooled at the temperature of 80 º C to 32 º c enters at the temperature of 28.0 º C and flows out at the temperature of 35.1 º C. the pressure on the mixture side decreases to 5.0 MCA and the pressure on the tower water side decreases to 0.5 MCA.
The second stage: cooling the incoming mixture from 32.0 º C to 4.0 º C, which is due to heat exchange with 1500 L / h cooling water / alcohol solution. It enters at 2.0 º C and flows out at 7.0 º C. the pressure on the mixture side of 7.5 MCA and the cooling water side of 0.5 MCA decreases.
-Water cooling device
Purpose: provide cooling water between 1.0 º C and 6 º C to the second stage of multi plate heat exchanger.
Automatic operation with low energy consumption and low noise, including:
Prevent short circuit and overload;
Powerful sealed compressor;
Multi piece evaporator made of 316 stainless steel and copper. Stainless steel connections. Welding material: 99.9% copper;
In tube condenser (parts in contact with water made of copper);
Thermostat for temperature control;
High pressure condensing regulator;
-Conveying pipe
The pasteurization mixture is delivered to the curing tank through a transparent non-toxic plastic hose with an inner diameter of 1 ".
-Command panel
Made of carbon steel and electrostatic coating.
IP 55 degree of protection.
Electric frame:
Built in command panel with front door access. Electric contact switch and thermal relay to prevent current overload.
Electronic temperature sensors for boilers and process tanks.
Command box:
Programmable microprocessor temperature controller with safety parameter configuration.
Bulb indicator for component operation.
Component fault indicator.
Boiler protection system with programmable maximum heating temperature (avoid mixture with too high combustion temperature).
The water distribution system is equipped with automatic flow control to ensure the uniformity of formula and avoid operation errors, such as wrong dose.
-Cooling tower
Description: horizontal water cooling tower pushes air from the bottom to the top. They are compact and simple in design, achieving maximum capacity while reducing overall size. The system reduces the loss of water and the need for completion through evaporation and dragging.
characteristic:
a) The valve body is made of (polyester fiber reinforced glass fiber), which can be carried around without corrosiveness.
b) The internal filler is made of polypropylene and assembled into compact blocks with high mechanical resistance and easy cleaning / maintenance.
c) The splash eliminator in polypropylene can limit the loss of water circulation resistance to 0.15%.
d) The water is distributed in reinforced PVC pipes with low-pressure pulverizer nozzles.
e) Sealed motor, IP 55 protection.
f) Axial type helix directly connected to motor, aluminum cube and polypropylene blade, with air foil profile and electronic balance.
-Homogenizer (optional)
Equipment designed to homogenize the mixture to the smallest possible particle size to produce the highest quality final mixture and the largest amount of air.
Operate under high pressure to make the perfect mixture of fat, solid and liquid.

Condition: New

Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months

Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle

Product storage condition: room temperature; low temperature;

 Equipment highlights



A complete milk processing plant utilizes a wide array of technology to ensure the production of high-quality dairy products, from raw milk reception through to packaging and distribution. Here's an overview of the information technology (IT) systems and solutions commonly found in such a facility:

1. Process Control Systems:•PLCs (Programmable Logic Controllers): These devices control and automate various stages of milk processing like pasteurization, homogenization, separation, and standardization.•SCADA (Supervisory Control and Data Acquisition): A software system that monitors and controls the entire process remotely, collecting data from PLCs and sensors across the plant.

2. Quality Management Software:•LIMS (Laboratory Information Management System): Manages laboratory test results for quality control, including monitoring pH levels, fat content, protein levels, and microbiological testing.•SPC (Statistical Process Control): Analyzes real-time data to detect variations in product quality, ensuring consistent output that meets standards.

3. ERP (Enterprise Resource Planning) Systems:•ERP integrates all aspects of the business, including inventory management, production planning, purchasing, sales, and accounting. It optimizes resource utilization, tracks batch numbers, expiration dates, and ensures compliance with regulatory requirements.

4. MES (Manufacturing Execution System):•MES provides detailed tracking and reporting throughout the manufacturing process, enhancing productivity, traceability, and cost control. It manages work orders, schedules production runs, and captures operational performance data.

5. Automation and Robotics:•Robotic automation is used in tasks like palletizing, depalletizing, bottle filling, capping, labeling, and carton packing, improving efficiency and reducing human error.

6. Internet of Things (IoT) and Sensor Technology:•IoT sensors monitor critical parameters like temperature, pressure, flow rate, and tank levels in real-time. This helps maintain optimal conditions for milk storage and processing and alerts operators to any deviations.

7. Artificial Intelligence (AI) and Predictive Analytics:•AI algorithms can be applied to predict equipment maintenance needs, optimize production scheduling, and improve energy efficiency. They also help analyze quality trends and anticipate potential issues before they occur.

8. Barcode/RFID Tracking:•Barcodes or RFID tags are used to track every unit of product from receiving raw milk to finished goods, ensuring full traceability and meeting food safety regulations.

9. Data Security and Cybersecurity Measures:•As plants become more digitalized, robust cybersecurity measures are essential to protect sensitive data, prevent unauthorized access to control systems, and safeguard against cyberattacks.

10. Mobile Applications and Digital Work Instructions:•Operators may use mobile apps for accessing SOPs (Standard Operating Procedures), submitting reports, or conducting inspections, improving communication and response time.

In conclusion, a modern milk processing plant relies heavily on integrated IT solutions to manage operations efficiently, assure food safety, and meet stringent quality standards while maximizing profitability and sustainability.

Equipment list of milk processing equipments

FLOW NO.	NAME	SIZE	MAIN TECHNOLOGY PARAMETER
A			milk reception unit
A-1	loadometer		maximum weighing 30T
A-2	distribution plate		material-touch SUS304 stainless steel,six holes
A-3	electron pound scale		maximum weighing 1000KG
A-4	milk weighing tank	500L	material-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball
A-5	milk acceptor	1000L	material-touch SUS304 stainless steel,single layer,CIP cleaning ball
A-6	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
A-7	twin piping filter	10T/h	SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh
A-8	plate cooler	10T/h	material-touch SUS304 stainless steel,one section,temperature change=16ºC,outlet milk temperature is 4ºC
A-9	storage tank	10000L	material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
A-10	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
B			raw milk pre-pasteurization unit
B-1	plate-Pasterlizer	5T/h	SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
B-2	cream separator	5T/h	disk separator,auto control,three-phase,started with frequency conversion,self-discharging
B-3	high pressure homogenizer	5T/h	(starting box included)
B-4	storage tank	5000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
B-5	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
C			cream storage and pasteurize unit
C-1	cream storage tank	1000L	material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet
C-2	rotary pump	0.5T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-3	rotary pump	2T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-4	plate-Pasterlizer	0.5T/h	material-touch SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
D			blending unit
D-1	blending tank	3000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs
D-2	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-3	plate heater union	5T/h	material is SUS304,one section,heating with hot water,temperature change:50ºC,automatic temperature control
D-4	high-speed emulsification tank	1000L	material-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs
D-5	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-6	double pipe filters	5T/h	material-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes
D-7	operate platform		SUS304,1200*1200*1200mm
E			yogurt sterilizing,homogenizing unit
E-1	Yogurt Pasterlizer	3T/h	material-touch SUS304 stainless steel,plate type,95ºC,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
E-2	high pressure homogenizer	3T/h	25MPa,(starting box included)
E-3	temperature holding	3T/h	material-touch SUS304 stainless steel,holding 300S
F			high level storage and fermentation unit
F-1	fermentation tank	2000L	material-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs
F-2	operate platform		SUS304,8000*800*1600mm
F-3	high level platform		SUS304,9000*3500*2200mm
G			yogurt and cream filling unit
G-1	plastic cup filling machine		auto filling, auto sealing, each cup 200ml, speed 4000cups per hour
G-2	plastic bottle rinsing machine		2000bottle/hour, bottle volume is 1L, bottle rinsing
G-3	plastic bottle filler		2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1
G-4	manual bottle loading platform		SUS304
G-5	air conveyor		SUS304,5 meters long,include air fan
G-6	conveyer belt		SUS304,(including power head),40m
G-7	sleeve labelling machine		SUS304,5000pcs/h
G-8	shrink lable machine		SUS304, steam heating,5000pcs/h
G-9	film wrapper		5000BPH
G-10	printer
H			aseptic birck filling unit
H-1	UHT sterilizer	2T/h	tub-type,sterilzing temperature 137 ºC,holding time 4S,full automatic control
H-2	full-auto vacuum degasser	2T/h	full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device
H-3	high pressure homogenizer	2T/h	40MPa,(starting box included) ,
H-5	bricks aseptic filling machine		1000ml/bag 2000 piece per hour
H-6	cap machine
H-7	conveyor		SUS304, 8 meters
H-8	printer
I			Ice cream processing unit
I-1	HIGH SPEED MIXING TANK	V=300L
I-2	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump Head 24M,Hard Alloy Mechanical Seal
I-3	TUB FILTER	Q=3t/h	SUS304,100 mesh
I-4	HIGH PRESSURE HOMOGENIZER	Q=250L/h	SUS304,25MPa
I-5	AGING TANK	V=200L	SUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet
I-6	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
I-7	ICE CREAM FREEZER MACHINE	Q=300L/h	SUS304,
I-8	ICE CREAM FILLING MACHINE	Q=300L/h	SUS304
I-9	FAST COOL ROOM	V=15M3	Cool with freon,working at -28ºC
J			full auto CIP system
J-1	full-auto CIP system	4×3T	outer coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks
J-2	return pump	20T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
			Part2: accessory equipments and Installation
Flow No.	Name	Model	Main technical parameters
A			boiler system
A-1	fuel boiler host	2T/h	Evaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps
A-2	boiler auxiliaries		including fuel tank, refuelling plane, sampling device
A-3	boiler installation		including installation material, quick-wear parts, test fee etc
B			conpressed air system
B-1	low-pressure compressor		1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter
C			tower water system
C-1	cooling tower	100T/h	circulation water capacity 100T/H, hot water temperature 37 ºC,  cooled wate temperature 32 ºC
C-2	tower water pool	3000L	SUS304, single layer
C-3	water pump	100T/h	vertical multistage pump, lift 32 meters
C-4	tower water control system		cabinet material is SUS304, including the control of cooling tower, water pump
D			ice water machine system
D-1	ice water machine unit		Refrigerating capacity 300000 calories, water-cooled, full automatic control
D-2	ice water pool	10000L	SUS304
D-3	water pump	100T/h	vertical multistage pump, lift 32 meters
D-4	ice water control system		cabinet material is SUS304, including the control of ice water system, water pump
E			water treatment system
E-1	water treatment machine unit	10T/h	including sand filter, carbon filter, ion exchange, first stage RO system, automatic control
E-2	water tank	10000L	SUS304, single laye

Equipment list of milk processing equipments
No.	Name	Size	Main parameter
1	Milk reception and storage unit
2	Milk acceptor	300L	SUS304 stainless steel, single layer, CIP spraying ball
3	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
4	Single piping filter	3T/H	SUS304, single pipe, stainless steal filter element of 100 mesh
5	Milk storage tank	1000L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
6	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
7	Blending unit
8	Storage tank	500L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
9	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
10	Single piping filter	3T/H	SUS304, single, stainless steal filter element of 100 mesh
11	Plate-type exchanger	1.5T/H	SUS304, double pipes
12	High pressure homogenizer	500L/H	40MPa
13	Cream separtor unit
14	Milk separator	500L/H	The content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm
15	Buffer container	100L	SUS304, with a cover, single layer
16	Buffer & cooling container	100L	SUS304, with a cover, single layer
17	Milk pump	3T/H	SUS304, with a cover, heat insulated, dimple pad jackets
18	Butter churner	100L	SUS304
19	Yogurt storage, ferment and filling unit
20	Temporary and ferment storage tanks	500L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
21	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
22	Rotor pump	1T/H	SUS304, hard alloy mechanical seal, adjustment speed by manual
23	Plastic pouch filling machine
24	Plastic cup-shaped filling machine
25	CIP system unit
26	Manual CIP system	3×500L	SUS304, single clening circulation, with CIP pump of connected tanks
27	CIP return pump	10T/H	SUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished
28	Power system unit
29	Cold water equipment		7000 kcale per hour, air cooling refrigeration
30	Hot water boiler		1000Kg/h, outlet temperature is 90°C
31	Installation system		Stainless steel piping system,power piping system, electric controlling box, electric installation material, installation and commissioning

 

 
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
 

Our experienced team of engineers, supervisors and installers encountered a variety of problems - from government emissions regulations to equipment safety.
If your needs involve upgrading, further optimization, solving current problems and / or expanding specific equipment, we will provide the required expertise. Our experienced team of engineers has spent many years designing and building process equipment. This has a unique insight into the construction and daily operation of the processing plant. With this knowledge, our team can help everyone optimize their current production facilities.
Create perfect and optimized production process
Our after-sales service team provides solutions for the following aspects:
Plant emission control
Capacity increase
24 / 7 conversion
Energy optimization
Security upgrade
Expand through adoption
Process air dehumidification
Replacement and repair
Refurbishment and refurbishment
Problem solving


The products of milk processing plants usually include the following categories:

1. Milk: Milk is the most basic product of a milk processing factory. According to the different fat content, it can be divided into whole milk, low-fat milk, and skim milk.
2. Yogurt: Yogurt is a dairy product made by adding lactic acid bacteria to milk for fermentation. According to different flavors and additives, yogurt can be divided into plain yogurt, fruit flavored yogurt, nut flavored yogurt, etc.
3. Milk powder: Milk powder is a powdered product obtained by dehydrating milk. According to different formulas and uses, milk powder can be divided into infant milk powder, adult milk powder, special medical purpose milk powder, etc.
4. Cheese: Cheese is a dairy product made by separating whey and solids from milk, and then fermenting and processing it. According to different production methods and maturity levels, cheese can be divided into soft cheese, hard cheese, blue cheese, etc.
5. Butter: Butter is a dairy product made by separating the fat from milk and stirring and heating it. Butter is widely used in cooking, baking, and spreading food.
6. Whey protein: Whey protein is a powdered product obtained by dehydrating the protein portion extracted from milk. Whey protein is rich in high-quality protein and is commonly used in sports nutrition supplements and fitness foods.

In addition to the common products mentioned above, milk processing plants can also produce other dairy products according to market demand and technical conditions, such as ice cream, milk drinks, lactobacillus drinks, etc.


Dairy Manufacturing Plant Customization Process

1. Market research and demand analysis
Market trend analysis: Study the current trends and consumer demand in the dairy market, determine target markets and product positioning.
Regulations and standards: Familiar with local dairy processing regulations and compliance requirements to ensure the legality of factory operations.
2. Factory layout and design
Site selection: Choose a location with convenient transportation and close proximity to the raw material supply area for logistics and supply chain management.
Layout planning: Design a reasonable factory layout, including raw material receiving area, processing area, packaging area, refrigeration area, and laboratory, to ensure smooth production processes.
Environmental Protection and Sustainability: Integrating energy-saving and environmental protection measures into design to reduce the impact on the environment.
3. Equipment selection and procurement
Core equipment: choose pasteurizer, separator, homogenizer, evaporator, spray drying tower and other equipment according to production demand.
Automation level: Choose a suitable automation system to improve production efficiency and product quality.
4. Quality Control and Compliance
Quality inspection: Establish a strict quality inspection process to ensure that products meet food safety standards.
Compliance: Ensure that factory design and operation comply with local regulations such as FDA/FSMA, HACCP, etc.
5. Installation and commissioning
Equipment installation: Install all equipment according to the factory layout and conduct debugging.
System testing: Conduct comprehensive system testing to ensure the stability and reliability of the production line.
6. Employee training and technical support
Employee training: Provide equipment operation and maintenance training for employees to ensure they are familiar with work processes and safety protocols.
Technical support: Provide remote monitoring and on-site technical support to help solve problems in production.
7. Quality inspection and certification
Quality inspection: Conduct strict quality inspections at all stages of production to ensure that products meet standards.
Certification acquisition: Obtain necessary certifications such as ISO, Halal certification, etc.
8. Market promotion and sales
Market promotion: Promote products through e-commerce platforms and traditional channels.
Customer feedback: Collect customer feedback and continuously optimize the product.
9. Performance monitoring and continuous improvement
Performance monitoring: After formal production, continuously monitor the performance indicators of the factory, such as production efficiency, product quality, and cost control.
Continuous improvement: Based on monitoring results, continuously optimize production processes and product quality.
10. Project management and after-sales service
Project management: Manage the entire process from feasibility study to factory operation to ensure timely and high-quality completion of the project.
After sales service: Provide comprehensive after-sales service, including equipment maintenance, spare parts supply, and technical support.

Through the above customized process, dairy processing factories can meet the needs of dairy processing enterprises of different scales, ensuring the efficiency, safety, and flexibility of the production process.
 

Pre sales services

After-sale service 

 

 

Professional Installation

Ensure that all large food processing equipment is installed by trained professionals to avoid initial errors and ensure optimal performance. Proper installation is crucial for the longevity and reliability of the equipment.

 

Comprehensive Training

Provide comprehensive training for your staff on how to operate and maintain the equipment. This includes understanding the technical documentation and knowing how to order spare parts.

 

Regular Maintenance Schedule

Establish a regular maintenance schedule based on the manufacturer's guidelines. This should include daily, monthly, and annual checks to prevent unexpected breakdowns.

 

Documentation of Procedures

Maintain detailed documentation of all maintenance procedures. This ensures consistency and allows for easy reference when issues arise.

 

Designated Maintenance Personnel

Assign specific personnel to oversee maintenance programs. This ensures accountability and reduces the likelihood of maintenance tasks being overlooked.

 

Spare Parts Management

Keep a stock of essential spare parts on hand to minimize downtime. Prioritize parts that are difficult to source or critical to operations.

 

Preventive Maintenance

Implement a preventive maintenance program to address potential issues before they escalate. This includes regular inspections and timely repairs.

 

Technical Support Availability

Ensure that technical support is readily available, either through the manufacturer or a service provider, to address any technical issues promptly.

 

Warranty and Service Contracts

Understand the warranty terms and consider purchasing extended service contracts for added protection. This can provide peace of mind and reduce long-term costs.

 

Continuous Improvement

Regularly review and update maintenance procedures based on new technologies and feedback from maintenance personnel. This ensures that your equipment operates at peak efficiency.

 

By adhering to these guidelines, you can maximize the efficiency and lifespan of your large food processing equipment, ensuring consistent performance and minimizing downtime.
 

Company Profile

 

 

 

 

Our Service

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

Trade shows

 

 

 

Certificate

 

 

 

Packaging & Shipping

 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.