Blueberry juice production line industrial blueberry processing machine

• After-sales Service: One year
• Warranty: One year
• Customized: Customized
• Certification: CE, ISO13485
• Scale: Medium
• Automation: Semiautomatic
• Model NO.: BEYOND
• Principle: liquid food production line
• Structure: Plate
• Operation: Continuous
• Energy: Heat Sterilization
• Property: Physical Sterilization
• Type: Induction Electronics Sterilization Equipment
• Raw material: Fresh Blueberry(about 4.5brix)
• End product: Blueberry paste (28~30brix)
• Processing capacity: 6 tons per hour based on fresh tomato
• Daily Output: 17~20 tons per day(24hours)
• Application: Fruit juice and jam
• Transport Package: Standard Exporting Package
• Specification: 2tons-20tons per hour
• Trademark: BEYOND
• Origin: China
• HS Code: 8438600000
• Production Capacity: 100sets Per Year

Product Description

Blueberry juice production line industrial blueberry processing machine
 

The blueberry juice production line refers to an industrial setup designed specifically for the efficient and large-scale processing of blueberries into juice. 

This type of machinery typically includes a series of interconnected machines and systems that perform various stages of processing:

1. Receiving and Sorting: The process starts with receiving fresh blueberries and sorting them to remove debris, spoiled or unripe fruit.

2. Cleaning and Washing: Blueberries are thoroughly cleaned using water sprays and brushes to remove dirt, dust, and any pesticide residues.

3. Crushing and Pulping: Once clean, the blueberries are crushed to break open their skins and release the pulp and juice. A pulper or crusher is used for this purpose.

4. Juice Extraction: The crushed berries go through a juice extractor which can be a screw press or membrane press to separate the juice from the skins, seeds, and pulp.

5. Filtration: The extracted juice undergoes filtration to remove solids such as pulp, seeds, and fine particles. Depending on the desired clarity and quality, multiple stages of filtration may be employed, including screens, centrifuges, and/or filter presses.

6. Clarification: Further clarification might involve processes like sedimentation, flotation, or enzymatic treatment to improve color, taste, and shelf life.

7. Pasteurization/sterilization: To ensure food safety and extend shelf life, the juice is heated in a pasteurizer to kill bacteria, yeasts, and molds.

8. UHT Treatment (optional): Ultra-high temperature (UHT) treatment can provide even longer shelf life without refrigeration.

9. Blending: The juice may be blended with other ingredients, sugar, or flavors at this stage.

10. Filling and Packaging: The final step involves filling the sterilized juice into bottles, cartons, or cans, then sealing and labeling them.

11. Cooling and Storage: The packaged juice products are cooled down before being stored and distributed.These steps can vary based on the specific requirements of the manufacturer, the scale of production, and the intended market.

 Industrial blueberry processing machines are designed to optimize efficiency while maintaining high standards of hygiene and product quality throughout the entire production process.

Process  flow
Raw  material:

Fresh blueberry--Washing--Sorting--Crushing--Pre-heating--Refining--Vacuum evaporation---Sterilizing--Drum filling (Finished product)


SALIENT FEATURES ARE:

High yield up to 90% of juice
Low energy cost.
Low temperature evaporation resulting improved quality of products.
User friendly.
Semi-automatic as well as fully automatic system available.


Machine list with Technical parameter

No	Code	Equipment Name	capacity	Parameter
1	A . fresh fruit(blueberry) washing unit
2	A-1	Clapboard elevator	6T/h	Height * width: 5500*1000,  motor of 2.2KW and adjustable geared motor 20~100RPM, pitch 38.1 anti-corrosion roller chain
3	A-2	air-blow washer and sorting machine	6T/h	stainless steel centrifugal pump ; oxygen pump; lifting speed can be adjustable,size of elevator and sorting roller platform is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding checkered plates
4	A-3	Clapboard elevator	6T/h	motor 2.2KW  and speed reducer 20~100RPM, stainless steel plate, 4500 x 1000mm
5		subtotal:
6	B. Pulping unit
7	B-1	Crusher	6T/H	SUS304, power is about: 18.5KW
8	B-2	Tempoary storage tank	1000L	SUS304, single, installed on the top of the lamp hole mirror, CIP cleaning ball, bottom flange type outlet, with low level, four adjustable legs
9	B-3	Screw pump	6T/H	Manual speed control, outlet pressure 0.6Mpa
10	B-4	Tubular heat exchanger heater	6T/H	Food sanitation, tube heating , with the inlet steam pressure system, automatic control temperature with a outlet thermometer,
11	B-5	Double beater	6T/H	SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 37KW
12	B-6	Buffer storage tank	1000L	SUS304, single, circular, half open,  bottom flange outlet, high and low level, pure water inlet
13	B-7	Screw pump	6T/H	Manual speed control, outlet pressure 0.6Mp
14	B-8	crusher  platform		carbon steel frame, stainless steel checkered plate, size: 5000mm×2500mm, central draining
15	B-9	pulping operation platform		Carbon steel bracket,stainless steel checkered plate, size:3500mm×2500mm, central draining
16		Subtotal
17	C .Evaporator and concentrating unit
18	C-1	Buffer storage tank	5000L	SUS304, PU insulation, conical head, pull rod valve at bottom discharge , sealed manhole, ladder,high and low level, sampling valve, the top offset vertical mixing, anti-vortex plate, digital thermometer, CIP cleaning  ball, adjustable support legs
19	C-2	Centrifugal pump	10T/H	Food grade, mechanical seal, ABB motor, 36M lift
20	C-3	Double-effect forced circulation evaporator	4T/H	SUS304, automatic PLC control, the British Spirax Sarco steam pressure regulating valve system, inlet temperature sensor, pressure sensor, tower water cooling.
21	C-4	Batch storage tank	5000L	SUS304, single layer, digital thermometer, sampling valve, sealed manhole, ladder, top offset vertical mixing, high and low liquid level sensor, adjustable legs
22	C-5	Rotor pump	3T/H	Food grade rubber seal, variable frequency speed regulation
23		Subtotal
24	D. Sterilizing and filling system
25	D-1	Tube-in-tube  UHT sterilizer	1T/H	SUS304, Tube-in-tube type, automatic PLC control, tower water cooling , the British Spirax Sarco steam pressure regulating valve, sterilization temperature 110 ºC, 60S
26	D-2	Filling machine	1T/H
27		Subtotal
28	E CIP system
29	E-1	Semi automatic single circuit CIP	2T×3	SUS304 outer cladding, inner shell SUS316, 3000L acid and alkali  tank, 3000L hot water tank, coil tube heating inside the tank, automatic temperature control, single circuit, United States of America concentrated  acid and alkali adding system, with two 200L concentrated  acid and alkali tank,  2pieces of centrifugal pump (20T/h, head of 24m)
30	R	CIP return pump	20T/H	Food grade, self-sucking, mechanical seal

 

Blueberry Juice Processing Key Operational Points
Fresh Blueberry pretreatment
The system is including the cleaning and sorting of fresh blueberryes,crushing them into 3-5mm blueberry pieces,and then preheating them through a tubular preheater.The selection and cleaning process is of great significance to the quality and stability of the final blueberry juice.The preheating and crushing processes are important processes that affect the consistency of blueberry juice and the yield of juice.There are two crushing methods:hot break and cold break.Due to the low temperature of the cold-breaking sauce,the endogenous enzymes(mainly pectin tertiary enzymes)are not completely inactivated.The pectin is enzymatically hydrolyzed into short chains,and the viscosity will be low,but the flavor and color are good.The hot break enzyme is inactivated thoroughly,the pectin is less damaged,the viscosity is good,the flavor and color are poor.

Blueberry squeezing and juicing
Squeeze the crushed fruit pulp after heating,while removing the peel and seeds,it also adjusts the pulp particles.Generally,it can be operated by a screw juicer or a beater.The screw juicer squeezes the crushed pulp between the screw and the sieve to extract the juice,and the beater extracts the juice by impact,and the aperture of the sieve is about 0.4mm.The squeezing rate of good varieties of blueberry juice is 75%-80%.

Blueberry juice blending and seasoning
As a seasoning for blueberry juice,we can add wine vinegar,table salt,white sugar,lemon juice,etc.

Degassing,homogenization and sterilization of Blueberry juice
In the process of blueberry crushing and blending,the air is inevitably mixed in,so after the juice is squeezed and blended,the blueberry juice needs to be deaerated.At the same time,in order to refine the pulp particles and increase the consistency,a homogenizer can be used to make the blueberryes have a smooth feel through homogenization.blueberry juice contains pulp,which makes it a relatively viscous liquid.Therefore,it needs to be sterilized before filling.The HTST sterilization process is usually used(90-95ºC for 40-60S).The sterilized blueberry juice is orange-red,the sugar content is 4.3%,and the PH value is 4.4.

Filling and sealing of Blueberry juice
The containers used for blueberry juice are metal cans,glass bottles or PET bottles.The pre-sterilized blueberry juice is filled into a clean container.In order to prevent oxidation,it is necessary to quickly cool the sterilized blueberry juice to 85-89ºC and fill it into the container immediately.To prevent oxidation of the product,this filling method is called hot filling.It should be sealed immediately after filling.

Secondary pasteurization and packing of the blueberry juice
After the filling is completed,for the sake of safety,the blueberry juice needs to be sterilized twice,and the filled container is transported to the pasteurization tunnel or retort for secondary sterilization.The sterilization process is 90-95ºC for 15-20min.Then use cooling water to quickly cool the temperature of blueberry juice to below 35ºC for subsequent packaging.

We offer turnkey projects for blueberry processing plants,include process concentrated blueberry paste,blueberry puree,blueberry sauce,ketcup,blueberry powder and other blueberry products.
 

The products of the blueberry juice production line mainly include the following aspects:

1. Blueberry concentrated juice: a concentrated juice with a rich blueberry flavor and nutritional components obtained by soaking, squeezing, filtering, and concentrating blueberry fruits. This concentrated juice can be used to make fruit juice beverages, condiments, ice cream and other products.
2. Blueberry jam: Blueberry berries are processed by grinding, boiling, and adding sugar to create a jam with a rich blueberry flavor. Blueberry jam can be consumed directly and can also be used as an ingredient in foods such as bread, cookies, and yogurt.
3. Blueberry beverage: A blueberry flavored beverage made by using concentrated blueberry juice or blueberry berries through processes such as juice extraction, filtration, and blending. Blueberry drinks can be made from pure fruit juice or mixed with other fruits or additives.
4. Blueberry powder: Blueberry berries are processed by freezing, drying, and other processes to produce powdered blueberry products. Blueberry powder can be used to make health products, food additives, seasonings, etc.
5. Blueberry tea: Mix blueberry berries or concentrated blueberry juice with tea to make blueberry tea with blueberry aroma and tea taste. Blueberry tea can be bagged tea or loose tea.

Blueberry ketchup processing line installation and debugging involves a series of meticulous steps to ensure the successful setup and operation of a facility that produces blueberry ketchup. 

Here's an outline of the process:Installation

1. Site Preparation:•Choose a hygienic and well-ventilated area with proper drainage, electrical supply, and water utilities.•Level the ground, install flooring suitable for food processing (e.g., epoxy or stainless steel), and prepare areas for equipment placement.

2. Equipment Setup:•Receiving and Cleaning: Install blueberry receiving and cleaning equipment such as conveyors, washing machines, and sorting lines to remove dirt, leaves, and stems.•Processing Line: Set up blanching units to inactivate enzymes and sterilize the berries, followed by crushing and pulping machinery to extract the juice.•Cooking System: Install jacketed kettles or vacuum cookers equipped with agitators for cooking the blueberry mixture with spices, vinegar, and sweeteners.•Filtration: Place filters for removing pulp and refining the texture of the ketchup.•Pasteurization/sterilization: Integrate pasteurization systems like plate heat exchangers or UHT systems to ensure product safety and shelf stability.•Filling and Packaging: Assemble filling machines for bottles or pouches, capping or sealing devices, and labeling equipment.•Storage: Position temperature-controlled storage tanks and warehouse racking for raw materials and finished products.

3. Utilities Connection:•Connect water, steam, electricity, compressed air, and refrigeration lines according to each machine's requirements.

4. Control Systems Integration:•Integrate PLCs (Programmable Logic Controllers) and SCADA (Supervisory Control and Data Acquisition) systems for process control, monitoring, and automation.•Ensure all sensors, switches, and actuators are correctly installed and connected to the control panels.

Debugging

1. Mechanical Testing:•Conduct dry runs without ingredients to test mechanical operations, check for leaks, vibrations, and ensure all moving parts function smoothly.

2. Electrical Testing:•Test all electrical connections and components, including motor functions, sensors, and alarms.

3. Process Validation:•Run small batches of blueberries through the system, adjusting parameters for optimal yield and quality.•Check pH, Brix levels, viscosity, and other relevant attributes throughout the process.

4. Sanitation and Cleaning Protocols:•Validate CIP (Cleaning-in-Place) systems and establish SOPs (Standard Operating Procedures) for manual cleaning processes.

5. Quality Control Measures:•Calibrate instruments like refractometers, pH meters, and microbiological testing equipment.•Establish sampling procedures and testing protocols for incoming raw materials and finished products.

6. Safety Inspections:•Ensure all safety guards, emergency stop buttons, and interlocks are functional.•Perform safety inspections and address any issues before full production begins.

7. Operator Training:•Train personnel on the operation, maintenance, and troubleshooting of each piece of equipment.•Emphasize food safety practices, GMP (Good Manufacturing Practices), and HACCP principles.

8. Final Approval and Launch:•Obtain necessary permits, licenses, and certifications from local health authorities and regulatory bodies.•Once everything has been inspected, tested, and approved, begin commercial production.

Throughout the installation and debugging process, it is crucial to maintain detailed records and documentation, follow industry best practices, and comply with all applicable regulations to guarantee a safe, efficient, and high-quality blueberry ketchup production line.

In addition to the above products, the blueberry juice production line can also customize production according to market demand and technical conditions, such as blueberry flavored ice cream, blueberry flavored pastries, etc. In short, the blueberry juice production line can produce various forms of blueberry products to meet the needs of different consumers.
 

Pre sales service

After sales services

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

Company Profile

 

 

 

 

 

 

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.