| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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Yogurt production line equipment Commercial yogurt making equipment Yogurt factory equipment
Overview of Yogurt Production Line Equipment
Yogurt production line equipment is a complete system used to process milk or formula into yogurt, widely used in the dairy processing industry. The following are the main equipment and process flow of the yogurt production line:
1. Main equipment
The yogurt production line usually includes the following key equipment:
Raw material storage and pretreatment:
Milk refrigeration tank: used to store fresh milk, maintaining a temperature of 3-6 ° C to prevent milk spoilage.
Filter: Remove impurities from milk to ensure the purity of the raw materials.
Preheating and homogenization:
Preheating tank: Preheat the milk to around 45 ° C to prepare for subsequent processing.
Homogenizer: Refine the fat globules in milk at 55-70 ° C and 20-25MPa pressure to improve taste and texture.
Sterilization:
Pasteurization tank: Sterilizes milk at high temperatures (usually 85 ° C) to ensure hygiene and safety.
Fermentation:
Fermentation tank: Fermentation at 43 ° C for 6-8 hours, adding specific lactic acid bacteria to complete the yogurt fermentation process.
Filling and packaging:
Filling machine: Fill fermented yogurt into cups, bottles, or other packaging.
Packaging machine: Provides various packaging forms, such as plastic cups, plastic bags, etc.
Cleaning system:
CIP cleaning system: used to clean the pipelines and equipment of the production line to ensure hygiene.
2. Process flow
The production process of yogurt includes the following steps:
Raw material reception and storage: Fresh milk or powdered milk is stored in refrigerated tanks.
Preprocessing: Remove impurities through filtration and preheat to 45 ° C.
Homogenization: Homogenization treatment is carried out at 55-70 ° C and 20-25MPa pressure.
Sterilization: Ensure milk safety through pasteurization or high-temperature sterilization.
Fermentation: Add lactic acid bacteria at 43 ° C and ferment for 6-8 hours.
Cooling and Filling: After fermentation, cool to 4-5 ° C for filling and packaging.
Refrigerated ripening: After filling, yogurt is refrigerated at 2-6 ° C to further improve its taste.
3. Customization and flexibility
The yogurt production line can be customized according to customer needs, including:
Capacity customization: Select equipment with different capacities such as 200L, 500L, 1000L, 2000L, etc. according to the production scale.
Packaging forms: We provide various packaging forms such as plastic cups, plastic bottles, diamond bags, etc.
Automation level: Choose fully automated or semi automated production lines according to demand.
4. Technical advantages
Efficient automation: The production line achieves full automation, reducing manual intervention and improving production efficiency.
Hygiene and Safety: All parts in contact with food are made of food grade stainless steel to ensure hygiene and safety during the production process.
Energy conservation and environmental protection: Adopting energy-saving technologies to reduce energy consumption.
Through the above equipment and processes, the yogurt production line can efficiently produce safe, nutritious, and diverse yogurt products, meeting the market's demand for high-quality yogurt.
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Equipment list sample of complete yogurt processing line
| Equipment list of complete yogurt processing line (pasteurized milk/yogurt/cheese/cream/butter) |
||
| No. | Name | Main technology parameter |
| 1 | Milk receive, storage and cream separator unit | |
| 2 | Electron pound scale | Maximum weighing 500KG |
| 3 | Milk weighing tank | SUS304, single layer, product feeded in through 40 mesh filter net, CIP cleaning ball |
| 4 | Milk acceptor | SUS304, single layer, CIP cleaning ball |
| 5 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 6 | Twin piping filter | SUS304, two pipe, stainless steal filter element 100 mesh |
| 7 | Dish separator | Auto residue discharge |
| 8 | Chiling tank | SUS304, alveolate jacket, attached with compressor |
| 9 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 10 | Preparing unit | |
| 11 | Blending tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
| 12 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 13 | Mini set of plate-type heat exchanger | SUS304, two stages |
| 14 | High speed emulsification tank | SUS304, heat insulated, bottom high speed emulsifier, digital readout thermometer,s upporters with adjustable feet |
| 15 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 16 | Twin piping filter | SUS304, two pipe, stainless steal filter element 100 mesh |
| 17 | Sterilizing and homogenizing unit | |
| 18 | UHT sterilizer | Tub-type, sterilzing temperature 137 C, holding time 4s, full automatic control |
| 19 | High pressure homogenizer | 40MPa (starting box included) |
| 20 | Temperature holding | SUS304, holding 300s |
| 21 | Distributing plate | SUS304, 3 holes |
| 22 | Cheese/butter processing unit | |
| 23 | Bufferying tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
| 24 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 25 | Cream seperator | |
| 26 | Bufferying container | SUS304, with cover |
| 27 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 28 | Butter churner | SUS304, stepless timing |
| 29 | Cheese vat | SUS304, with heating jacket and insising device |
| 30 | Pressor | SUS304, 6 heads |
| 31 | Mould | SUS304, 10L, with cover |
| 32 | Yogurt fermentation unit | |
| 33 | Fermentation tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
| 34 | Rotary pump | SUS304, hard alloy mechanical seal, manual stepless shift |
| 35 | Plate cooler | SUS304, single stage, milk discharge at 4C |
| 36 | Rotary pump | SUS304, hard alloy mechanical seal, manual stepless shift |
| 37 | Filling unit | |
| 38 | Higher position tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
| 39 | Pasteurized milk filling machine | |
| 40 | Yogurt filling machine | |
| 41 | CIP system unit | |
| 42 | Semi-auto CIP system | Outer shell of SUS304, inner shell of SUS316, single cleaning way, concentrated acid/alkali tank adding system based on US technology, 100L×2 acid/alkali concentrate tanks |
| 43 | CIP return pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 44 | Installation part | Whole milk processing line installation and commissioning |
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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