Mango juice processing machine mango juice production machine
Description
A mango juice processing machine, also known as a mango juice production machine, is a specialized piece of equipment designed to convert fresh mangoes into commercial-grade mango juice.
These machines typically integrate several key functions to streamline the juice-making process, ensuring efficiency, hygiene, and product consistency.
Here's a breakdown of the main components and stages involved in a typical mango juice processing machine:
1. Reception and Preparation:• Washing unit: An automated system to thoroughly wash and clean the mangoes, removing dirt, dust, and any surface contaminants using water sprays and brushes.• Sorting and grading: Machines equipped with sensors, cameras, or mechanical devices to sort mangoes based on size, ripeness, and visual defects, ensuring only suitable fruits enter the juice production process.
2. Peeling and Destoning:• Automatic peeler: A device that efficiently removes the mango skin without causing significant damage to the flesh, often using a combination of mechanical pressure and rotating blades.• Destoner: A specialized mechanism that separates the mango stone (pit) from the pulp, either through mechanical force or vacuum suction, leaving behind only the edible fruit tissue.
3. Pulping and Extraction:• Pulper: A machine that breaks down the peeled and destoned mangoes into a homogeneous pulp. This can involve crushing, grinding, or pressing actions to release the juice while minimizing fiber content.• Juice extractor: A device, such as a screw press or centrifuge, that separates the juice from the pulp fibers. Centrifugal force or pressure is applied to extract as much juice as possible while minimizing the amount of insoluble solids in the final product.
4. Clarification and Filtration:• Clarifier: A settling tank or a centrifugal separator where suspended solids, pulp fibers, and other impurities settle out or are separated from the juice, improving its clarity and appearance.
• Filtration system: One or more filtration stages (e.g., mesh screens, filter presses, or membrane filters) to further refine the juice by removing fine particles and achieving the desired clarity and viscosity.
5. Pasteurization and Sterilization:• Heat exchanger or pasteurizer: A closed system that heats the juice to a specific temperature (usually around 70-90°C) for a set period to eliminate harmful microorganisms and extend shelf life without significantly affecting the taste, color, or nutritional value.• UHT (Ultra-High Temperature) treatment (optional): For longer shelf-life products, the juice can be subjected to even higher temperatures (around 135-150°C) for a short time, ensuring complete sterilization and allowing storage at ambient temperatures.
6. Homogenization (optional):• Homogenizer: A high-pressure device that reduces the size of fat globules and other suspended particles, ensuring a uniform texture and preventing separation during storage.
7. Filling and Packaging:• Filling machine: An automated system that accurately measures and dispenses the juice into bottles, cartons, cans, or other packaging formats, often incorporating sealing or capping mechanisms.• Labeling and coding equipment: Machines that apply product labels, batch codes, expiration dates, and other relevant information onto the packaged juice containers.
In summary, a mango juice processing machine is a comprehensive system that integrates multiple stages-washing, peeling, pulping, extracting, clarifying, filtering, pasteurizing (or sterilizing), homogenizing (if needed), and filling/packaging-to transform fresh mangoes into commercially viable, hygienic, and consistently high-quality mango juice. These machines can be customized to varying production capacities and specific process requirements, catering to small-scale artisanal producers as well as large-scale industrial operations.
Advantages and strong points
The processing capacity is varied from 60 tons/day to 1500 tons/day.
The line Can deal with similar characteristics of fruits.
Using the high efficient of mango destoner to improve the mango output percentage effectively
Using efficient belt juice extractor to improve the juice efficiency and the output percentage of pineapple.
The production process fully automatic PLC control to save labor and Facilitate production management
Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.
Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products
Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements
Parameters
| Raw material |
Fresh Mango / pineapple |
| End product |
Concentrated juice, clear juice, ,cloudy juice |
| Processing capacity |
From 60tons/day to 1500 tons/day |
| Yield |
50-75% |
| Fruit consistance |
10- 20Brix |
| Product consistance |
60~72Brix |
| End package |
Aseptic bag/gable top box/PET bottle |
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
Audited Supplier 
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