Tomato paste production machine low energy cost tomato sauce making machine

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Customized: Customized
• Certification: CE, ISO13485
• Scale: Medium
• Automation: Semiautomatic
• Principle: liquid food production line
• Structure: Plate
• Operation: Continuous
• Energy: Heat Sterilization
• Property: Physical Sterilization
• Type: Induction Electronics Sterilization Equipment
• Transport Package: Standard Exporting Package
• Specification: 2tons-20tons per hour
• Trademark: BEYOND
• Origin: China
• HS Code: 8438600000
• Production Capacity: 100sets Per Year

Product Description

Tomato paste production machine low energy cost tomato sauce making machine

Specifications
Tomato processing line, Tomato Puree, Paste, Ketchup/Sauces, Tomato Juices, full automatic, with evaporation and aseptic fill
Shanghai beyond offers complete tomato processing line, on turnkey basis to produce the following end products from tomatoes.

Tomato Puree from tomato processing plant
Tomato Paste from tomato Paste processing plant
Tomato Ketchup/Sauces from tomato ketchup puree plant
Tomato Juices from tomato juice processing plant
Packing lines can be offered depending upon the requirement like Product in glass bottles, Cans, Drums, etc. Manufacturing process involves most modern technology of vacuum evaporation using forced circulation evaporators/scrapped surface evaporators. Evaporation plants are versatile in nature and can concentrate other juices also.


Process  flow
Raw  material:

Fresh tomato--Washing--Sorting--Crushing--Pre-heating--Refining--Vacuum evaporation---Sterilizing--Drum filling (Finished product)


SALIENT FEATURES ARE:

High yield up to 90% of juice
Low energy cost.
Low temperature evaporation resulting improved quality of products.
User friendly.
Semi-automatic as well as fully automatic system available.


Machine list with Technical parameter

No	Code	Equipment Name	capacity	Parameter
1	A . fresh fruit(tomato) washing unit
2	A-1	Clapboard elevator	6T/h	Height * width: 5500*1000,  motor of 2.2KW and adjustable geared motor 20~100RPM, pitch 38.1 anti-corrosion roller chain
3	A-2	air-blow washer and sorting machine	6T/h	stainless steel centrifugal pump ; oxygen pump; lifting speed can be adjustable,size of elevator and sorting roller platform is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding checkered plates
4	A-3	Clapboard elevator	6T/h	motor 2.2KW  and speed reducer 20~100RPM, stainless steel plate, 4500 x 1000mm
5		subtotal:
6	B. Pulping unit
7	B-1	Crusher	6T/H	SUS304, power is about: 18.5KW
8	B-2	Tempoary storage tank	1000L	SUS304, single, installed on the top of the lamp hole mirror, CIP cleaning ball, bottom flange type outlet, with low level, four adjustable legs
9	B-3	Screw pump	6T/H	Manual speed control, outlet pressure 0.6Mpa
10	B-4	Tubular heat exchanger heater	6T/H	Food sanitation, tube heating , with the inlet steam pressure system, automatic control temperature with a outlet thermometer,
11	B-5	Double beater	6T/H	SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 37KW
12	B-6	Buffer storage tank	1000L	SUS304, single, circular, half open,  bottom flange outlet, high and low level, pure water inlet
13	B-7	Screw pump	6T/H	Manual speed control, outlet pressure 0.6Mp
14	B-8	crusher  platform		carbon steel frame, stainless steel checkered plate, size: 5000mm×2500mm, central draining
15	B-9	pulping operation platform		Carbon steel bracket,stainless steel checkered plate, size:3500mm×2500mm, central draining
16		Subtotal
17	C .Evaporator and concentrating unit
18	C-1	Buffer storage tank	5000L	SUS304, PU insulation, conical head, pull rod valve at bottom discharge , sealed manhole, ladder,high and low level, sampling valve, the top offset vertical mixing, anti-vortex plate, digital thermometer, CIP cleaning  ball, adjustable support legs
19	C-2	Centrifugal pump	10T/H	Food grade, mechanical seal, ABB motor, 36M lift
20	C-3	Double-effect forced circulation evaporator	4T/H	SUS304, automatic PLC control, the British Spirax Sarco steam pressure regulating valve system, inlet temperature sensor, pressure sensor, tower water cooling.
21	C-4	Batch storage tank	5000L	SUS304, single layer, digital thermometer, sampling valve, sealed manhole, ladder, top offset vertical mixing, high and low liquid level sensor, adjustable legs
22	C-5	Rotor pump	3T/H	Food grade rubber seal, variable frequency speed regulation
23		Subtotal
24	D. Sterilizing and filling system
25	D-1	Tube-in-tube  UHT sterilizer	1T/H	SUS304, Tube-in-tube type, automatic PLC control, tower water cooling , the British Spirax Sarco steam pressure regulating valve, sterilization temperature 110 ºC, 60S
26	D-2	Filling machine	1T/H
27		Subtotal
28	E CIP system
29	E-1	Semi automatic single circuit CIP	2T×3	SUS304 outer cladding, inner shell SUS316, 3000L acid and alkali  tank, 3000L hot water tank, coil tube heating inside the tank, automatic temperature control, single circuit, United States of America concentrated  acid and alkali adding system, with two 200L concentrated  acid and alkali tank,  2pieces of centrifugal pump (20T/h, head of 24m)
30	R	CIP return pump	20T/H	Food grade, self-sucking, mechanical seal

Tomato Juice Processing Key Operational Points
Fresh Tomato pretreatment
The system is including the cleaning and sorting of fresh tomatoes,crushing them into 3-5mm tomato pieces,and then preheating them through a tubular preheater.The selection and cleaning process is of great significance to the quality and stability of the final tomato juice.The preheating and crushing processes are important processes that affect the consistency of tomato juice and the yield of juice.There are two crushing methods:hot break and cold break.Due to the low temperature of the cold-breaking sauce,the endogenous enzymes(mainly pectin tertiary enzymes)are not completely inactivated.The pectin is enzymatically hydrolyzed into short chains,and the viscosity will be low,but the flavor and color are good.The hot break enzyme is inactivated thoroughly,the pectin is less damaged,the viscosity is good,the flavor and color are poor.

Tomato squeezing and juicing
Squeeze the crushed fruit pulp after heating,while removing the peel and seeds,it also adjusts the pulp particles.Generally,it can be operated by a screw juicer or a beater.The screw juicer squeezes the crushed pulp between the screw and the sieve to extract the juice,and the beater extracts the juice by impact,and the aperture of the sieve is about 0.4mm.The squeezing rate of good varieties of tomato juice is 75%-80%.

Tomato juice blending and seasoning
As a seasoning for tomato juice,we can add wine vinegar,table salt,white sugar,lemon juice,etc.

Degassing,homogenization and sterilization of tomato juice
In the process of tomato crushing and blending,the air is inevitably mixed in,so after the juice is squeezed and blended,the tomato juice needs to be deaerated.At the same time,in order to refine the pulp particles and increase the consistency,a homogenizer can be used to make the tomatoes have a smooth feel through homogenization.Tomato juice contains pulp,which makes it a relatively viscous liquid.Therefore,it needs to be sterilized before filling.The HTST sterilization process is usually used(90-95ºC for 40-60S).The sterilized tomato juice is orange-red,the sugar content is 4.3%,and the PH value is 4.4.

Filling and sealing of tomato juice
The containers used for tomato juice are metal cans,glass bottles or PET bottles.The pre-sterilized tomato juice is filled into a clean container.In order to prevent oxidation,it is necessary to quickly cool the sterilized tomato juice to 85-89ºC and fill it into the container immediately.To prevent oxidation of the product,this filling method is called hot filling.It should be sealed immediately after filling.

Secondary pasteurization and packing of the tomato juice
After the filling is completed,for the sake of safety,the tomato juice needs to be sterilized twice,and the filled container is transported to the pasteurization tunnel or retort for secondary sterilization.The sterilization process is 90-95ºC for 15-20min.Then use cooling water to quickly cool the temperature of tomato juice to below 35ºC for subsequent packaging.

We offer turnkey projects for tomato processing plants,include process concentrated tomato paste,tomato puree,tomato sauce,ketcup,tomato powder and other tomato products.

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.