Tomato Sauce complete set of processing line
The machinery of ketchup production line includes fruit lifting system, cleaning system, sorting system, crushing system, preheating enzyme system, beating system, vacuum concentration system, sterilization system, sterile large bag filling system, glass bottle filling system, can filling system, secondary pasteurizer, labeling machine, coding machine, packaging machine, etc.
Parameters of ketchup making machine:
Raw material: fresh tomato
Final product: ketchup
Processing capacity: 1T-10T fresh fruit / hour
Jam ingredients: pure fruit puree, vitamins, sugar and other flavor additives.
Sterilization methods: pasteurization, UHT high temperature sterilization and ultra-high temperature sterilization. (can be adjusted as required)
Terminal packaging: aseptic barrels, boxed aseptic bags, tinplate small packaging, small bag packaging.
Control mode: manual control or automatic control.
Main features of tomato paste production line machine:
The whole system has reasonable and beautiful design, stable operation, energy saving and low steam consumption.
The evaporator adopts forced circulation type, which makes the ketchup with high viscosity easy to flow and evaporate, and the concentration time is short.
The evaporator has the advantages of low evaporation temperature, full utilization of heat, mild heating of ketchup, uniform heat in the tube and high heat transfer coefficient.
The condenser with special structure can operate normally when the cooling water temperature is 30 ºC or above.
Continuous feeding and discharging, material level and required concentration can be controlled automatically.
Descriptions of tomato production line
Shanghai beyond offers complete tomato ketchup production line, on turnkey basis to produce the following end products from tomatoes.
(1)
Tomato puree from
tomato processing plant;
(2)
Tomato paste from tomato paste processing plant;
(3)
Tomato ketchup/sauces from tomato ketchup puree plant;
(4)
Tomato juices from tomato juice processing plant;
Packing lines can be offered depending upon the requirement like product in glass bottles, cans, drums, etc. Manufacturing process involves most modern technology of vacuum evaporation using forced circulation evaporators/scrapped surface evaporators. Evaporation plants are versatile in nature and can concentrate other juices also.
Production line machine composition:
fruit collecting and feeding;
tomato washing machine;
tomato sorting machine;
cold break tomato pulping machine;
tomato puree storage tank;
tubular tomato pre-heating machine ;
tomato refining machine;
tomato paste/sauce/ketchup evaporator;
tomato paste/ sauce/ketchup storage tank;
tomato paste/ sauce/ketchup sterilizer;
tomato paste/ sauce/ketchup aseptic filling machine.
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Process flow
Raw material:
Fresh tomato--Washing--Sorting--Crushing--Pre-heating--Refining--Vacuum evaporation---Sterilizing--Drum filling (Finished product)
SALIENT FEATURES ARE:
High yield up to 90% of juice
Low energy cost.
Low temperature evaporation resulting improved quality of products.
User friendly.
Semi-automatic as well as fully automatic system available.
Machine list with Technical parameter
| No |
Code |
Equipment Name |
capacity |
Parameter |
| 1 |
A . fresh fruit(tomato) washing unit |
| 2 |
A-1 |
Clapboard elevator |
6T/h |
Height * width: 5500*1000, motor of 2.2KW and adjustable geared motor 20~100RPM, pitch 38.1 anti-corrosion roller chain |
| 3 |
A-2 |
air-blow washer and sorting machine |
6T/h |
stainless steel centrifugal pump ; oxygen pump; lifting speed can be adjustable,size of elevator and sorting roller platform is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding checkered plates |
| 4 |
A-3 |
Clapboard elevator |
6T/h |
motor 2.2KW and speed reducer 20~100RPM, stainless steel plate, 4500 x 1000mm |
| 5 |
|
subtotal: |
|
|
| 6 |
B. Pulping unit |
| 7 |
B-1 |
Crusher |
6T/H |
SUS304, power is about: 18.5KW |
| 8 |
B-2 |
Tempoary storage tank |
1000L |
SUS304, single, installed on the top of the lamp hole mirror, CIP cleaning ball, bottom flange type outlet, with low level, four adjustable legs |
| 9 |
B-3 |
Screw pump |
6T/H |
Manual speed control, outlet pressure 0.6Mpa |
| 10 |
B-4 |
Tubular heat exchanger heater |
6T/H |
Food sanitation, tube heating , with the inlet steam pressure system, automatic control temperature with a outlet thermometer, |
| 11 |
B-5 |
Double beater |
6T/H |
SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 37KW |
| 12 |
B-6 |
Buffer storage tank |
1000L |
SUS304, single, circular, half open, bottom flange outlet, high and low level, pure water inlet |
| 13 |
B-7 |
Screw pump |
6T/H |
Manual speed control, outlet pressure 0.6Mp |
| 14 |
B-8 |
crusher platform |
|
carbon steel frame, stainless steel checkered plate, size: 5000mm×2500mm, central draining |
| 15 |
B-9 |
pulping operation platform |
|
Carbon steel bracket,stainless steel checkered plate, size:3500mm×2500mm, central draining |
| 16 |
|
Subtotal |
|
|
| 17 |
C .Evaporator and concentrating unit |
| 18 |
C-1 |
Buffer storage tank |
5000L |
SUS304, PU insulation, conical head, pull rod valve at bottom discharge , sealed manhole, ladder,high and low level, sampling valve, the top offset vertical mixing, anti-vortex plate, digital thermometer, CIP cleaning ball, adjustable support legs |
| 19 |
C-2 |
Centrifugal pump |
10T/H |
Food grade, mechanical seal, ABB motor, 36M lift |
| 20 |
C-3 |
Double-effect forced circulation evaporator |
4T/H |
SUS304, automatic PLC control, the British Spirax Sarco steam pressure regulating valve system, inlet temperature sensor, pressure sensor, tower water cooling. |
| 21 |
C-4 |
Batch storage tank |
5000L |
SUS304, single layer, digital thermometer, sampling valve, sealed manhole, ladder, top offset vertical mixing, high and low liquid level sensor, adjustable legs |
| 22 |
C-5 |
Rotor pump |
3T/H |
Food grade rubber seal, variable frequency speed regulation |
| 23 |
|
Subtotal |
|
|
| 24 |
D. Sterilizing and filling system |
| 25 |
D-1 |
Tube-in-tube
UHT sterilizer |
1T/H |
SUS304, Tube-in-tube type, automatic PLC control, tower water cooling , the British Spirax Sarco steam pressure regulating valve, sterilization temperature 110 ºC, 60S |
| 26 |
D-2 |
Filling machine |
1T/H |
|
| 27 |
|
Subtotal |
|
|
| 28 |
E CIP system |
| 29 |
E-1 |
Semi automatic single circuit CIP |
2T×3 |
SUS304 outer cladding, inner shell SUS316, 3000L acid and alkali tank, 3000L hot water tank, coil tube heating inside the tank, automatic temperature control, single circuit, United States of America concentrated acid and alkali adding system, with two 200L concentrated acid and alkali tank, 2pieces of centrifugal pump (20T/h, head of 24m) |
| 30 |
R |
CIP return pump |
20T/H |
Food grade, self-sucking, mechanical seal |
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
Audited Supplier 
The machinery of ketchup production line includes fruit lifting system, cleaning system, sorting system, crushing system, preheating enzyme system, beating system, vacuum concentration system, sterilization system, sterile large bag filling system, glass bottle filling system, can filling system, secondary pasteurizer, labeling machine, coding machine, packaging machine, etc.
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