Customization: | Available |
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After-sales Service: | One year |
Warranty: | One year |
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A bottle beverage hot filling production line is a manufacturing system that is used to produce and package hot-filled beverages in bottles. This production line typically includes the following components and steps:
Bottle preparation: Empty bottles are received and sorted before being cleaned and sterilized using various methods, such as rinsing with hot water or using chemical sanitizers.
Beverage preparation: The beverage mixture is prepared, which may involve blending ingredients, heating, and pasteurization to ensure product safety and stability.
Filling machine: The prepared beverage is transferred to a filling machine, which fills each bottle with the desired amount of hot beverage. This can be done using gravity filling, pressure filling, or vacuum filling techniques.
Cap application: After filling, caps are applied to the filled bottles. This can be done manually or using automated capping machines that secure the caps tightly onto the bottles.
Sealing: The filled and capped bottles are sealed to ensure product integrity and prevent contamination. This can be done using induction sealing, cellophane wrapping, or other sealing methods.
Cooling and pasteurization: The filled and sealed bottles may undergo a cooling process to reduce their temperature and maintain product quality. Additionally, some hot-filled beverages may require pasteurization to further ensure food safety and extend shelf life.
Labeling and coding: The bottles are labeled with product information, branding, nutritional facts, and any required legal or regulatory markings. Coding machines may also be used to apply date codes or batch numbers for traceability purposes.
Packaging: The labeled bottles are then packed into cartons, crates, or shrink-wrapped for transport and storage. This can be done manually or using automated packaging machines.
Quality control: Throughout the production line, quality control processes are implemented to ensure that the beverages meet the required standards for taste, appearance, and safety. This may include sampling and testing for microbial, chemical, and physical parameters.
Storage and distribution: The packaged and quality-checked bottles are stored in appropriate conditions until they are ready for distribution to retailers or consumers.
A bottle beverage hot filling production line enables efficient and controlled production of hot-filled beverages in a safe and hygienic manner. It ensures consistent quality and minimizes product loss during the manufacturing process.
Equipment list of PET bottle hot filling or paper carton pacakaged fruit juice beverage processing line | |||
Flow No. | Name | Size | Bri fef Specification |
A | hot water generating system | ||
A-1 | hot water tank | V=2000L | SUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator |
A-2 | hot water pump | Q=5T/h | SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal |
A-3 | plate heater | Q=5T/h | SUS304 stainless steel, use A3 supporter, cladding with stainless steel, use steam for heating, hot water, one stage, hasp type gasket sealed |
A-4 | temperature control system | Q=5T/h | Germany steam regulating valves, UK steam reducing valve, Germany temperature sensor, pneumatic two position and three way valves are made in China |
B | sugar and glue melting and mixing system | ||
B-1 | high speed emulsification tank | V=1000L | SUS304, double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs, breath valve, inside with graduation |
B-2 | high speed mixing tank | V=1000L | SUS304, double layer with PU insulation, quadrate shape, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs, breath valve, inside with graduation |
B-3 | CIP return pump | Q=20T/h | SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
B-4 | milk pump | Q=10T/H | SUS304 stainless steel, pump lift 36M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
B-5 | platform for mixing material | SUS304, stainless steel stairs and handrail, stainless steel checkered plate on surface, 3500*1000*1000mm | |
B-6 | duplex filter | Q=10T/H | SUS304, tube type, 100M |
B-7 | plate cooler | Q=10T/H | SUS304, A3 supporter, one stage, cool by tower water, hasp type gasket sealed |
C | juice concentrate blending system | ||
C-1 | vertical type screw pump | Q=2T/h | food sanitary grade, manual adjustable |
C-2 | blending tank | V=6000L | SUS304 stainless steel, single layer, top off- center vertical agitator 36rpm, airtight manhole, conical head, CIP spraying ball, glass tube level indicator, breather valve, supporters with adjustable feet |
C-3 | milk pump | Q=10T/h | SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
C-4 | CIP return pump | Q=20T/H | SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
C-5 | duplex filter | Q=10T/H | SUS304, tube type, 100M |
D | pasteurizer, degassor and homogenizer system | ||
D-1 ~ 7 | tubular sterilizer | Q=6T/h | milk enter at ( 25~30 ° C) - degass at ( 70 ° C) -homogeninze at ( 65 ° C) -sterilization at 137 ° C hold for 15S- discharge at ( 85-92 ° C), product return at 30-40 ° C, fully controlled by PLC, with frequency inverter, this machine used for hot filling |
D-2 | degassor | Q=6T/h | fully auto controled, include pressure transmitter and water ring type vacuum pump |
D-3 | homogenizer | Q=6T/h | working pressure 25MPa, include frequency inverter, and liquid pressure control, starting box |
E | PET hot filling system | ||
E-1 | equipments before PET hot filling | Q=6T/h | include bottle blowing machine, air delivery duct, Vial distributing machine, capper, cap cleaning belt etc. |
E-2 | PET filling machine | Q=6T/h | 12000P/H, hot filling |
E-3 | processing system after filling | Q=6T/h | include turning over sterilization chain, spraying tunnel, labeling, blow drier, package etc. |
F | semi-automatic CIP system | ||
F-1 ~ 7 | semi-automatic CIP system | 3× 1500L | Germany temperature auto control system, heating by tube, acid/alcali concentrate adding system, plastic buket 80L× 2SUS304, semi-automatic, one line |
F-8 | CIP return pump | Q=10T/h | SUS304, pump head 36M |
G | installation part | ||
G-1 | installation | include stainless steel and carbon steel pipes and fittings, electric installation material etc |
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.