Customization: | Available |
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After-sales Service: | One year |
Warranty: | One year |
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Milk coffee processing plant coffee production line machine Dairy factory
The milk coffee production line is a highly automated and efficient system specifically designed for producing various types of milk coffee products, such as latte, cappuccino, mocha, etc. This production line combines modern technology and strict quality control to ensure that the taste, color, and quality of each batch of products reach their optimal state.
Main components
1.Raw material preparation area:
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Coffee bean processing: Select high-quality coffee beans, roast and grind them to ensure the rich aroma of coffee.
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Milk processing: Fresh milk is filtered, homogenized, and pasteurized to ensure hygiene and taste.
2.Mixing and blending area:
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Automatic ingredient system: Accurately control the ratio of coffee liquid to milk, ensuring consistent taste for each cup of milk coffee.
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Stirring device: It can mix coffee and milk with high efficiency to form delicate foam.
3.Filling and sealing area:
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Filling machine: automatically fills the prepared milk coffee into bottled or cup-shaped containers.
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Sealing machine: adopting advanced sealing technology to ensure the sealing and shelf life of the product.
4.Cooling and packaging area:
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Cooling system: Quickly cool the filled milk coffee to prevent bacterial growth.
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Packaging machine: Packaging cooled milk coffee in common forms such as paper boxes, plastic bottles, glass bottles, etc.
5.Quality inspection area:
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Sensory testing: Through visual, olfactory, gustatory and other sensory testing, ensure that the appearance and taste of the product meet the standards.
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Physical and chemical testing: Through laboratory analysis, the microbial indicators and nutritional components of the product are tested to ensure safety and health.
6.Storage and Logistics Area:
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Finished product warehouse: store qualified milk and coffee products, maintain appropriate temperature and humidity.
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Logistics system: Transport finished products to various sales points to ensure timely delivery.
key technology
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Automation control system: Through PLC (programmable logic controller) and SCADA (data acquisition and monitoring control system), achieve automation control and monitoring of the entire line.
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CIP (In situ Cleaning) system: ensures cleanliness and hygiene at all stages of the production line, reducing cross contamination.
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Energy saving technology: adopting efficient energy management systems to reduce energy consumption and improve production efficiency.
Advantage
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High efficiency: Automated production lines greatly improve production efficiency and reduce labor costs.
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High quality: A strict quality control system ensures the stability and consistency of each batch of products.
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Flexibility: The production line can be quickly adjusted according to market demand to produce different types of milk coffee products.
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Safety: Advanced detection technology and hygiene management measures ensure the safety and reliability of the product.
Summary
The milk coffee production line integrates modern technology and automation equipment to achieve efficient and high-quality milk coffee production. Whether it is small batch customization or large-scale production, this production line can meet the needs of different customers and provide the market with a rich and diverse range of milk and coffee products.
Main equipment of Milk Coffee Production Line
1. Raw material processing equipment
Coffee bean processing equipment:
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Coffee bean screening machine: used to remove impurities and defective coffee beans.
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Coffee bean roaster: By high-temperature roasting, coffee beans produce a unique aroma and flavor.
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Coffee bean grinder: Grind roasted coffee beans into powder for easy extraction.
Milk processing equipment:
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Milk filter: removes impurities from milk to ensure the purity of raw materials.
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Homogenizer: By using high pressure to evenly distribute fat particles in milk, it improves the taste.
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Pasteurization machine: Low temperature sterilization treatment of milk to ensure hygiene and safety.
2. Mixing and blending equipment
Automatic batching system:
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Flow meter: Accurately measure the flow rate of coffee and milk to ensure accurate proportion.
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Automatic valve: controls the flow of liquid to ensure the automation of the batching process.
Mixing device:
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High speed mixer: It can mix coffee and milk with high efficiency to form delicate foam.
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Temperature control device: Adjust the temperature of the mixture to ensure optimal taste.
3. Filling and sealing equipment
one
Filling machine:
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Linear filling machine: suitable for filling bottled or cup-shaped products.
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Rotary filling machine: suitable for efficient filling in large-scale production.
two
Sealing machine:
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Capping machine: used for sealing bottled products.
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Heat sealing machine: used for sealing plastic cups or aluminum foil cups.
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Ultrasonic sealing machine: suitable for sealing products with high sealing requirements.
4. Cooling and packaging equipment
one
Cooling system:
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Tunnel cooling machine: rapidly cools the filled milk coffee through air or water cooling.
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Cooling tower: used for centralized cooling of large production lines.
two
packer:
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Automatic boxing machine: Automatically pack cooled milk and coffee products into cardboard boxes or trays.
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Heat shrink film packaging machine: used for packaging multi bottle products.
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Labeling machine: Attach labels to packaging, providing product information and brand identification.
5. Quality inspection equipment
one
Sensory detection equipment:
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Visual inspection system: detects the appearance of the product through a camera to ensure no defects.
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Olfactory detection system: detects the odor of the product through sensors to ensure that there is no odor.
two
Physical and chemical testing equipment:
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Microbial detector: detects the microbial content in products to ensure food safety.
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Nutrient analyzer: detects the nutritional content of the product to ensure compliance with standards.
6. Automation control system
one
PLC (Programmable Logic Controller): Used to control various parts of the production line and achieve automated operations.
two
SCADA (Supervisory Control and Data Acquisition System): Real time monitoring of the status of the production line, data collection, fault diagnosis, and optimization.
7. CIP (In Situ Cleaning) system
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Automatic cleaning station: Regularly clean and disinfect various parts of the production line to ensure hygiene.
Summary
The main equipment of the milk coffee production line covers the entire process from raw material processing to final packaging, ensuring production efficiency and product quality through highly automated and intelligent equipment. These devices not only improve production efficiency, but also ensure product safety and consistency.
Milk Coffee Production Line Ingredients and Products
1. Main raw materials
one
coffee bean:
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Source: High quality coffee beans are usually chosen because they have a more delicate taste and a richer aroma.
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Processing: Coffee beans undergo screening, roasting, grinding, and other processes to produce coffee powder or concentrated coffee liquid.
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Quality requirements: Coffee beans should be free from mold and insect infestation, and the roasted coffee beans should have a uniform color and no burnt taste.
two
Milk:
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Source: Fresh whole milk is selected to ensure a rich milk aroma and smooth taste.
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Processing: Milk needs to be filtered, homogenized, and pasteurized to ensure hygiene and taste.
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Quality requirements: Milk should be odorless, free of impurities, and meet national standards for protein and fat content.
three
Water:
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Source: Use purified or filtered water to ensure clean and impurity free water quality.
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Treatment: Water needs to undergo softening, filtration, and other treatments to remove minerals and impurities from the water.
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Quality requirements: The pH value, hardness, and other indicators of water should meet production requirements.
four
Sugar and sweeteners (optional):
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Source: Natural sweeteners such as white sugar, sucrose, honey, or artificial sweeteners such as aspartame.
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Processing: Add according to the formula requirements in proportion.
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Quality requirements: Sweetener should be free of lumps, odors, and meet food safety standards.
five
Other additives (optional):
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Stabilizers: such as carrageenan, xanthan gum, etc., used to increase the stability of the product.
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Emulsifier: such as glycerol monostearate, used to improve the taste and appearance of products.
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Quality requirements: All additives should comply with food safety standards, and the dosage should be strictly controlled.
2. Main products
one
Latte:
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Ingredients: espresso, steamed milk, milk foam.
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Features: The ratio of coffee to milk is about 1:3, with a thin layer of milk foam at the top, providing a rich and smooth taste.
two
Cappuccino:
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Ingredients: espresso, steamed milk, milk foam.
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Features: The ratio of coffee to milk is about 1:1, with thick milk foam at the top, and a rich and dense taste.
three
Mocha:
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Ingredients: espresso, steamed milk, chocolate sauce, milk foam.
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Features: Adding chocolate sauce on top of latte for a richer and sweeter taste.
four
Americano coffee:
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Ingredients: espresso, hot water.
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Features: The ratio of coffee to water is about 1:2, with a light taste, suitable for consumers who like the original flavor of coffee.
five
Iced Latte:
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Ingredients: espresso, iced milk, ice cubes.
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Features: Suitable for summer consumption, with a cool and smooth taste.
six
Iced Mocha:
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Ingredients: espresso, iced milk, chocolate sauce, ice cubes.
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Features: Adding chocolate sauce on top of iced latte for a refreshing and sweet taste.
3. Production process flow
one
Raw material preparation:
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Screening, roasting, and grinding of coffee beans.
•
Filtering, homogenization, and pasteurization of milk.
•
Softening and filtering of water.
two
Mixing and blending:
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Mix coffee and milk in proportion, add sugar and other additives.
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By using a high-speed mixer, the mixed liquid is fully blended to form delicate milk foam.
three
Filling and sealing:
•
Automatically fill the prepared milk coffee into bottled or cup containers.
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Using different sealing machines for sealing to ensure the sealing and shelf life of the product.
four
Cooling and packaging:
•
Quickly cool the filled milk coffee to prevent bacterial growth.
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The cooled milk coffee is packaged in common forms such as paper boxes, plastic bottles, glass bottles, etc.
five
Quality inspection:
•
Ensure that the appearance and taste of the product meet the standards through sensory inspection such as visual, olfactory, and gustatory senses.
•
Through laboratory analysis, the microbial indicators and nutritional components of the product are tested to ensure safety and health.
six
Warehousing and Logistics:
•
Store qualified milk coffee products and maintain appropriate temperature and humidity.
•
Transport finished products to various sales points to ensure timely delivery.
Summary
The raw materials and products of the milk coffee production line cover a wide range from high-quality coffee beans and fresh milk to various types of milk coffee products. Through strict raw material processing and production techniques, we ensure that the taste, color, and quality of each batch of products reach their optimal state.
FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER |
A | milk reception unit | ||
A-1 | loadometer |
maximum weighing 30T |
|
A-2 | distribution plate |
material-touch SUS304 stainless steel,six holes |
|
A-3 | electron pound scale |
maximum weighing 1000KG | |
A-4 | milk weighing tank | 500L | material-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball |
A-5 | milk acceptor | 1000L | material-touch SUS304 stainless steel,single layer,CIP cleaning ball |
A-6 | milk pump | 10T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
A-7 | twin piping filter | 10T/h | SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh |
A-8 | plate cooler | 10T/h | material-touch SUS304 stainless steel,one section,temperature change=16ºC,outlet milk temperature is 4ºC |
A-9 | storage tank | 10000L | material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs |
A-10 | milk pump |
5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
B | raw milk pre-pasteurization unit | ||
B-1 | plate-Pasterlizer | 5T/h | SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
B-2 | cream separator | 5T/h | disk separator,auto control,three-phase,started with frequency conversion,self-discharging |
B-3 | high pressure homogenizer | 5T/h | (starting box included) |
B-4 | storage tank | 5000L | material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs |
B-5 | milk pump |
10T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
C | cream storage and pasteurize unit | ||
C-1 | cream storage tank | 1000L | material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
C-2 | rotary pump | 0.5T/h | material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
C-3 | rotary pump | 2T/h | material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
C-4 | plate-Pasterlizer | 0.5T/h | material-touch SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
D | blending unit | ||
D-1 | blending tank | 3000L | material-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs |
D-2 | milk pump | 5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
D-3 | plate heater union | 5T/h | material is SUS304,one section,heating with hot water,temperature change:50ºC,automatic temperature control |
D-4 | high-speed emulsification tank | 1000L | material-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs |
D-5 | milk pump | 5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
D-6 | double pipe filters | 5T/h | material-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes |
D-7 | operate platform | SUS304,1200*1200*1200mm | |
E | yogurt sterilizing,homogenizing unit | ||
E-1 | Yogurt Pasterlizer | 3T/h | material-touch SUS304 stainless steel,plate type,95ºC,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
E-2 | high pressure homogenizer | 3T/h | 25MPa,(starting box included) |
E-3 | temperature holding | 3T/h | material-touch SUS304 stainless steel,holding 300S |
F | high level storage and fermentation unit | ||
F-1 | fermentation tank | 2000L | material-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs |
F-2 | operate platform | SUS304,8000*800*1600mm | |
F-3 | high level platform | SUS304,9000*3500*2200mm | |
G | yogurt and cream filling unit | ||
G-1 | plastic cup filling machine | auto filling, auto sealing, each cup 200ml, speed 4000cups per hour | |
G-2 | plastic bottle rinsing machine | 2000bottle/hour, bottle volume is 1L, bottle rinsing | |
G-3 | plastic bottle filler | 2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1 | |
G-4 | manual bottle loading platform | SUS304 | |
G-5 | air conveyor | SUS304,5 meters long,include air fan | |
G-6 | conveyer belt | SUS304,(including power head),40m | |
G-7 | sleeve labelling machine | SUS304,5000pcs/h | |
G-8 | shrink lable machine | SUS304, steam heating,5000pcs/h | |
G-9 | film wrapper | 5000BPH | |
G-10 | printer | ||
H | aseptic birck filling unit | ||
H-1 | UHT sterilizer | 2T/h | tub-type,sterilzing temperature 137 ºC,holding time 4S,full automatic control |
H-2 | full-auto vacuum degasser | 2T/h | full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device |
H-3 | high pressure homogenizer | 2T/h | 40MPa,(starting box included) , |
H-5 | bricks aseptic filling machine | 1000ml/bag 2000 piece per hour |
|
H-6 | cap machine | ||
H-7 | conveyor | SUS304, 8 meters | |
H-8 | printer | ||
I | Ice cream processing unit | ||
I-1 | HIGH SPEED MIXING TANK | V=300L | |
I-2 | CENTRIFUGAL PUMP | Q=3t/h | SUS304,Pump Head 24M,Hard Alloy Mechanical Seal |
I-3 | TUB FILTER | Q=3t/h | SUS304,100 mesh |
I-4 | HIGH PRESSURE HOMOGENIZER | Q=250L/h | SUS304,25MPa |
I-5 | AGING TANK | V=200L | SUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet |
I-6 | CENTRIFUGAL PUMP | Q=3t/h | SUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
I-7 | ICE CREAM FREEZER MACHINE | Q=300L/h | SUS304, |
I-8 | ICE CREAM FILLING MACHINE | Q=300L/h | SUS304 |
I-9 | FAST COOL ROOM |
V=15M3 | Cool with freon,working at -28ºC |
J | full auto CIP system | ||
J-1 | full-auto CIP system | 4×3T | outer coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks |
J-2 | return pump | 20T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
Part2: accessory equipments and Installation | |||
Flow No. | Name | Model | Main technical parameters |
A | boiler system | ||
A-1 | fuel boiler host |
2T/h | Evaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps |
A-2 | boiler auxiliaries | including fuel tank, refuelling plane, sampling device | |
A-3 | boiler installation | including installation material, quick-wear parts, test fee etc | |
B | conpressed air system | ||
B-1 | low-pressure compressor |
1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter | |
C | tower water system | ||
C-1 | cooling tower |
100T/h | circulation water capacity 100T/H, hot water temperature 37 ºC, cooled wate temperature 32 ºC |
C-2 | tower water pool | 3000L | SUS304, single layer |
C-3 | water pump | 100T/h | vertical multistage pump, lift 32 meters |
C-4 | tower water control system | cabinet material is SUS304, including the control of cooling tower, water pump | |
D | ice water machine system | ||
D-1 | ice water machine unit | Refrigerating capacity 300000 calories, water-cooled, full automatic control | |
D-2 | ice water pool | 10000L | SUS304 |
D-3 | water pump | 100T/h | vertical multistage pump, lift 32 meters |
D-4 | ice water control system | cabinet material is SUS304, including the control of ice water system, water pump | |
E | water treatment system | ||
E-1 | water treatment machine unit | 10T/h | including sand filter, carbon filter, ion exchange, first stage RO system, automatic control |
E-2 | water tank | 10000L | SUS304, single laye |
Equipment list of milk processing equipments | |||
No. | Name | Size | Main parameter |
1 | Milk reception and storage unit | ||
2 | Milk acceptor | 300L | SUS304 stainless steel, single layer, CIP spraying ball |
3 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
4 | Single piping filter | 3T/H | SUS304, single pipe, stainless steal filter element of 100 mesh |
5 | Milk storage tank | 1000L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
6 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
7 | Blending unit | ||
8 | Storage tank | 500L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
9 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
10 | Single piping filter | 3T/H | SUS304, single, stainless steal filter element of 100 mesh |
11 | Plate-type exchanger | 1.5T/H | SUS304, double pipes |
12 | High pressure homogenizer | 500L/H | 40MPa |
13 | Cream separtor unit | ||
14 | Milk separator | 500L/H | The content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm |
15 | Buffer container | 100L | SUS304, with a cover, single layer |
16 | Buffer & cooling container | 100L | SUS304, with a cover, single layer |
17 | Milk pump | 3T/H | SUS304, with a cover, heat insulated, dimple pad jackets |
18 | Butter churner | 100L | SUS304 |
19 | Yogurt storage, ferment and filling unit | ||
20 | Temporary and ferment storage tanks | 500L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
21 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
22 | Rotor pump | 1T/H | SUS304, hard alloy mechanical seal, adjustment speed by manual |
23 | Plastic pouch filling machine | ||
24 | Plastic cup-shaped filling machine | ||
25 | CIP system unit | ||
26 | Manual CIP system | 3×500L | SUS304, single clening circulation, with CIP pump of connected tanks |
27 | CIP return pump | 10T/H | SUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished |
28 | Power system unit | ||
29 | Cold water equipment | 7000 kcale per hour, air cooling refrigeration | |
30 | Hot water boiler | 1000Kg/h, outlet temperature is 90°C | |
31 | Installation system | Stainless steel piping system,power piping system, electric controlling box, electric installation material, installation and commissioning |
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.