| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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A turnkey project for a milk processing equipment dairy production line with a capacity ranging from 500 liters to 500,000 liters per day (L/D) refers to a comprehensive solution that provides a fully functional and ready-to-operate facility for processing milk into various dairy products. The supplier contractor is responsible for designing, procuring, installing, commissioning, and handing over the complete system to the client, who can essentially "turn the key" and start operations upon completion.
Here's a breakdown of what typically comprises such a project:
1.Consultation & Feasibility Study: Initial discussions between the client and the turnkey solution provider to understand the client's requirements, local regulations, market demands, and desired product portfolio. This stage may also involve a feasibility study to assess the economic viability and technical specifications of the project.
2. Process Design & Engineering: Based on the client's needs and the feasibility study results, the provider designs the entire production process, including milk reception, storage, pasteurization, standardization, homogenization, separation, fermentation (for yogurt, cheese, etc.), filling & packaging, and quality control systems. They also develop detailed engineering drawings, layouts, and equipment specifications.
3. Equipment Supply: The turnkey provider sources or manufactures all necessary equipment, such as milk tanks, heat exchangers, pasteurizers, separators, homogenizers, fermenters, fillers, packaging machines, CIP (Cleaning-in-Place) systems, refrigeration units, and automation/SCADA systems. Equipment is selected to meet the specified capacity range and ensure compliance with food safety standards, such as HACCP and GMP.
4. Civil Works & Infrastructure: The provider oversees the construction or modification of the building structure, ensuring it meets hygiene and sanitation requirements for a dairy processing plant. This includes flooring, walls, drainage, ventilation, electrical installations, and utility connections (water, electricity, steam, compressed air).
5. Installation & Commissioning: Once the equipment arrives at the site, the provider installs it according to the engineering drawings and carries out mechanical, electrical, and automation integration. Commissioning involves testing each piece of equipment, conducting trial runs, and fine-tuning the processes to achieve optimal performance and product quality.
6. Training & Handover: Prior to the official launch, the turnkey provider trains the client's staff on operating procedures, maintenance routines, quality control measures, and emergency protocols. Upon successful completion of training and final inspections, the production line is handed over to the client, ready for commercial operation.
7. After-sales Support: The provider typically offers ongoing technical support, maintenance services, spare parts supply, and assistance with process improvements or capacity expansions as needed.
Some key factors to consider when evaluating a turnkey milk processing project within the specified capacity range include:
• Capacity scalability: Ensure the design allows for future expansion without major disruptions to existing operations.
• Energy efficiency: Choose equipment and technologies that minimize energy consumption and reduce operational costs.
• Flexibility in product mix: Opt for a production line that can handle multiple products (e.g., milk, yogurt, cheese, cream, butter) to cater to diverse market demands.
• Compliance with local regulations: Ensure the project meets all relevant food safety, environmental, and health standards in the country where the plant will operate.
• Waste management & sustainability: Evaluate options for reducing waste, recycling byproducts, and minimizing the environmental footprint of the facility.
In summary, a turnkey project for a milk processing equipment dairy production line (500L-500,000L/D) offers a complete solution for establishing or expanding a dairy business, covering every aspect from conceptual design to operational readiness. It enables clients to focus on managing their core business while relying on expert partners to deliver a state-of-the-art, efficient, and compliant processing facility.
Equipment list of 25T/D DAIRY PRODUCTION LINE (pasteurized milk\yogurt\cheese\cream\butter) |
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| NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT | QTY |
| 1 | MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT | ||||
| 2 | electron pound scale | maximum weighing 500KG | set | 1 | |
| 3 | milk weighing tank | 350L | made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball | set | 1 |
| 4 | milk acceptor | 500L | SUS304 stainless steel,single layer,CIP cleaning ball | set | 1 |
| 5 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 1 |
| 6 | twin piping filter | 5T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh | set | 1 |
| 7 | dish separator | 5T/h | auto residue discharge | set | 1 |
| 8 | chiling tank | 5000L | SUS304 stainless steel,alveolate jacket,attached with compressor | set | 4 |
| 9 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 1 |
| 10 | PREPARING UNIT | ||||
| 11 | blending tank | 2500L | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | set | 2 |
| 12 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 2 |
| 13 | mini set of plate-type heat exchanger | 5T/h | SUS304 stainless steel,two stages, | set | 1 |
| 14 | high speed emulsification tank | 600L | SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet | set | 1 |
| 15 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 1 |
| 16 | twin piping filter | 5T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh | set | 1 |
| 17 | sterilizing,homogenizing unit | ||||
| 18 | UHT sterilizer | 2T/h | tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control | set | 1 |
| 19 | high pressure homogenizer | 2T/h | 40MPa,(starting box included) | set | 1 |
| 20 | temperature holding | 2T/h | SUS304,holding 300S | set | 1 |
| 21 | distributing plate | SUS304,3 holes | set | 1 | |
| 22 | cheese\butter processing unit | ||||
| 23 | bufferying tank | 2500L | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | set | 1 |
| 24 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 1 |
| 25 | cream seperator | 1T/h | set | 1 | |
| 26 | bufferying container | 200L | SUS304,with cover | set | 2 |
| 27 | milk pump | 3T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 2 |
| 28 | butter-churner | 150L | SUS304,stepless timing | set | 1 |
| 29 | cheese vat | 1500L | SUS304,with heating jacket and insising device | set | 1 |
| 30 | pressor | SUS304,6 heads | set | 1 | |
| 31 | mould | SUS304,10L,with cover | set | 30 | |
| 32 | yogurt fermentation unit | ||||
| 33 | fermentation tank | 2500L | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | set | 3 |
| 34 | rotary pump | 10T/h | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift | set | 1 |
| 35 | plate cooler | 10T/h | SUS304,single stage,milk discharge at 4C | set | 1 |
| 36 | rotary pump | 1T/h | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift | set | 1 |
| 37 | filling unit | ||||
| 38 | higher position tank | 1000L | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | set | 1 |
| 39 | pasteurized milk filling machine | set | 1 | ||
| 40 | yogurt filling machine | set | 1 | ||
| 41 | CIP system | ||||
| 42 | semi-auto CIP system | 4×1T | outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks | set | 1 |
| 43 | CIP return pump | 20T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 4 |
| 44 | installation part | ||||
A modern dairy production line integrates advanced information technology (IT) and automation to ensure high efficiency, quality control, and food safety.
Here's an overview of the IT systems and technologies commonly used in a dairy processing plant:
1. Receiving and Storage: Raw milk is received with the help of RFID tags or barcodes for traceability and inventory management. Automated tank monitoring systems track temperature, volume, and other parameters to maintain milk quality.
2. Pre-Treatment: Computer-controlled systems manage the pre-treatment process, including standardization (adjusting fat and protein content), clarification (removing impurities), and homogenization (uniformizing fat globules).
3. Pasteurization and Sterilization: Pasteurization equipment uses PLCs (Programmable Logic Controllers) to regulate time-temperature profiles, ensuring that milk is heated to the correct temperature for the right duration. For UHT (Ultra-High Temperature) processing, sophisticated control systems manage rapid heating and cooling cycles.
4. Quality Control: Inline sensors measure parameters like pH, conductivity, and bacterial counts. LIMS (Laboratory Information Management Systems) automate testing procedures and data logging, providing real-time feedback on product quality.
5. Fermentation and Culturing: For yogurt, cheese, and other cultured products, fermentation processes are closely monitored by automated systems that control temperature, humidity, and incubation times, ensuring consistent growth of starter cultures.
6. Product Formulation: Advanced recipe management software ensures accurate dosing and blending of ingredients, such as flavors, sweeteners, stabilizers, and vitamins.
7. Filling and Packaging: High-speed filling lines equipped with sensors monitor fill levels, cap placement, and seal integrity. Vision inspection systems verify label accuracy, including expiration dates and batch codes. Robotics can be employed for packaging and palletizing.
8. Cleaning and Sanitation: CIP (Clean-in-Place) systems are computer-controlled to ensure proper cleaning and sanitization of tanks, pipes, and equipment, minimizing downtime and maintaining hygiene standards.
9. Inventory Management and Traceability: ERP (Enterprise Resource Planning) and MES (Manufacturing Execution System) solutions manage raw materials, WIP (Work-In-Progress), and finished goods inventories, ensuring FIFO (First In, First Out) practices. These systems also provide end-to-end traceability from farm to consumer.
10. Maintenance and Predictive Analytics: IoT devices collect operational data, which AI algorithms analyze to predict maintenance needs, reducing equipment downtime and improving overall plant efficiency.
11. Energy Management: Smart energy monitoring systems optimize energy consumption patterns, identifying areas for improvement and contributing to sustainability goals.
In conclusion, IT plays a critical role in modern dairy production lines by automating processes, enhancing quality control, facilitating regulatory compliance, and optimizing resource usage for greater profitability and environmental sustainability.
Milk processing lines typically involve multiple steps, from raw materials to the final product. The following are the main raw materials and products of the milk processing production line:
Raw material
1. Fresh milk: This is the main raw material for milk processing, collected directly from dairy farms.
2. Auxiliary materials:
Stabilizers: such as carrageenan, xanthan gum, etc., used to maintain the stability and texture of the product.
Sweetener: such as sugar, honey, etc., used for seasoning.
• Vitamins and minerals: added to enhance nutritional value.
• Strain: such as lactic acid bacteria, used for fermenting dairy products, such as yogurt.
Product
1. Fresh milk: Milk that has undergone pasteurization or ultra-high temperature sterilization (UHT) treatment can be consumed directly.
2. Pasteurized milk: Milk treated with low-temperature and long-term sterilization retains more nutrients and flavor.
3. UHT milk: Milk treated with ultra-high temperature instantaneous sterilization can be stored for a long time under sterile conditions.
4. Milk powder: Concentrate and spray dry the milk into powder for storage and transportation.
5. Yogurt: Fermented by lactic acid bacteria, it has a unique taste and probiotic function.
6. Cream: The high-fat portion separated from milk, used for cooking and baking.
7. Cheese: Made by solidifying and pressing the protein and fat in milk, it comes in various types and flavors.
8. Ice cream: made by mixing milk, cream, and other ingredients and then freezing them.
9. Condensed milk: made by concentrating milk and adding sugar, commonly used in baking and beverage preparation.
Brief description of processing flow
1. Milk collection: Collect fresh milk from the dairy farm.
2. Preprocessing: including filtration, standardization (adjusting fat content), homogenization (making fat particles evenly distributed), etc.
3. Sterilization: Kill harmful microorganisms through pasteurization or UHT treatment.
4. Cooling/Packaging: Sterilized milk is cooled and packaged aseptically.
5. Storage/Distribution: Packaged products are stored at appropriate temperatures and distributed to the market.
The process of customizing a milk processing production line involves multiple aspects, including functional requirements, CIP cleaning, hygienic design, safety production, energy conservation and emission reduction, and economic principles. Here are some key steps and considerations:
Functional requirement principle: Firstly, it is necessary to clarify the functional requirements of the processing production line, such as the need for a chemical feeder, mixing tank, stirring blade, and heating and cooling equipment for the mixing system. These functional requirements are the foundation of the design, and different components need to be configured according to actual production needs.
CIP cleaning principle: With the development of industry, manual cleaning equipment has been eliminated and replaced by on-site cleaning systems, namely CIP cleaning. This can not only improve work efficiency, but also improve the hygiene environment and reduce manpower output.
Hygiene design principles: In the design of fluid food production lines, hygiene design needs to be considered, including which systems require hygiene design and which require sterile design.
Principle of safety production: Based on the special nature of the production environment, such as flammable and explosive environments, safety issues such as explosion prevention, venting, and scalding prevention need to be considered.
Principle of Energy Conservation and Emission Reduction: Considering the non renewable and depleted nature of global petrochemical energy, design should take into account energy conservation and emission reduction, as well as the use of new energy sources such as IE3 motors, heat recovery, and water recovery technologies.
Economic principle: While meeting production needs, it is also necessary to consider cost-effectiveness and choose equipment and materials with high cost-effectiveness.
By following these principles, it is possible to customize milk processing production lines that meet specific production needs while ensuring maximum production efficiency, safety, and economic benefits.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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