10T/H Juice Beverage Processing Line Yogurt Milk Fruit Pulp Manufacturing Plants
Descriptions of milk/yogurt tubular pasteurizer
Used for continuous sterilization on thick products, such as various of concentrated mango pulp, juice, paste, jam and similar high viscous products.
Procedures technical: 25-95-121 (120S-180S)-25-35 degree, the final products can be filled in aseptic big bags for room temperature storage, shelf life 12 months.
Characteristics of milk/yogurt tubular pasteurizer
1. Temperature difference between the product and the heating medium is small, so the heating is gentle, the heating tubular adopts tube in tubes type and the surface of the tube is mirror polished to reduce the deposition on the surface which will longer the working life of the machine.
2. It is of high degree automatic, can automatically control the CIP cleaning, self sterilizing and the whole procedures steps, all the procedures are recorded and controllable.
3. It is of precise and reliable sterilizing temperature control, all the affecting factors such as steam pressure, steam flow rate, product flow rate are all controllable.
4. The inside of the tubular adopts advanced Polish procedure, all tubes can perform fully cleaning, self sterilizing ensures the system at aseptic state.
5. The system is strong safety, the fittings all adopts reliable materials.
6. The system is of high reliable, main parts such as product pump, hot water pump, all kinds of valves, elements of the electrics are all of world known brands.
7. With self SIP system.
Workflow
1.
Raw material preparation: Firstly, the raw milk is received and quality inspected to ensure that it meets production standards.
2.
Preheating: Milk is heated to a temperature close to the pasteurization temperature, usually to improve the efficiency of the subsequent sterilization process.
3.
Pasteurization: During the tube pasteurization process, milk is continuously pumped in a closed stainless steel tube and heated to 72 ° C to 75 ° C through a series of heaters, maintaining this temperature for a few seconds (usually 15-20 seconds) to kill most harmful bacteria while preserving the nutritional value and natural flavor of the milk as much as possible.
4.
Cooling: After sterilization, the milk is quickly cooled down to around 4 ° C through a cooling system to prevent the growth of remaining bacteria and prepare for subsequent fermentation.
5.
Fermentation: Add a fermenting agent (usually lactic acid bacteria) and ferment at a constant temperature to produce the unique consistency and acidity of yogurt.
6.
Filling and Cooling: After fermentation is complete, the yogurt is filled into a container, cooled again to set the product texture, and prepared to enter the market.
7.
Quality inspection and packaging: Finally, the finished product undergoes quality inspection to ensure it meets food safety standards, and then it is packaged and prepared for distribution.
Famouns brand of pipes and valves we used
Spirax sarco reducer valve from UK, German temperature control system, German Labom temperature transducer, Yuanan pipes and valves from Shanghai, Siemens logo touch screen and PLC full automatic control, the precision of temperature control is ± 0.5 degree, with self CIP and SIP system.
Model
|
TG-UHT-1.5
|
TG-UHT-3
|
TG-UHT-5
|
Capacity (L/H)
|
1500
|
3000
|
5000
|
Product inlet temperature
|
25-40
|
25-40
|
25-40
|
Holding times
|
120-180
|
120-180
|
120-180
|
Sterilization temperature
|
95121
|
95121
|
95121
|
Product outlet temperature
|
25-35
|
25-35
|
25-35
|
Temperature of cooling water
|
≤30
|
≤30
|
≤30
|
Steam pressure
|
0.5MPa
|
0.5MPa
|
0.5MPa
|
Steam consumption
|
150Kg/h
|
210Kg/h
|
280Kg/H
|
Compressed
air pressure
|
0.6MPa
|
0.6MPa
|
0.6MPa
|
Compressed air consumption
|
50L/H
|
50L/H
|
60L/H
|
External size
|
7000×2000×2000
|
7000×2000×2000
|
7000×2000×2200
|
Total weight of machine
|
1700kg
|
2000Kg
|
2200 Kg
|
The installation and debugging process of a yogurt tubular pasteurizer is a critical phase to ensure its efficient operation, safety, and compliance with hygiene standards.
Here are the general steps involved:Installation Steps:
1.
Site Preparation: Choose a level and stable location within the dairy plant that can support the weight of the pasteurizer and allows for easy access for maintenance and cleaning. Ensure there is sufficient space around the machine for workflow and operator safety.
2.
Infrastructure Check: Verify that the electrical supply, water supply, drainage, and ventilation systems meet the manufacturer's specifications. The plant should have appropriate power supply, with grounded electrical connections, and water supply with the correct pressure and flow rate for cleaning.
3.
Unpacking and Assembling: Carefully unpack the machine and inspect all components for any damage during transportation. Follow the manufacturer's instructions to assemble the pasteurizer, which may include mounting frames, connecting pipes, valves, pumps, and control panels.
4.
Installation of Heat Exchanger: The tubular heat exchanger is a core component. It needs to be installed securely with proper alignment to the product inlet and outlet pipes. Seal all connections to prevent leaks.
5.
Piping and Wiring: Connect the machine to the milk supply line, cooling system, and product output line. All pipes must be cleaned and sanitized before connection. Wire the control panel and sensors according to the wiring diagram provided.
6.
Installation of Cleaning System: Install and connect the Cleaning In Place (CIP) system if not already integrated. This system is vital for maintaining hygiene standards by automatically cleaning the interior of the tubes after each use.
Debugging
Steps:
1.
Leak Test: Conduct a pressure test on all pipework to check for leaks. This is typically done using water or air pressure.
2.
Electrical and Control Check: Power up the machine and verify that all electrical components, sensors, and the control panel are functioning correctly. Calibration of temperature and pressure sensors is essential.
3.
Test Run: Perform a test run with water to check for any operational issues, such as leaks, unusual noises, or inefficient heating/cooling. Adjust settings as necessary.
4.
Sanitization and Initial Pasteurization: Once the test run is successful, sanitize the entire system thoroughly before introducing milk for the first pasteurization cycle. This step is crucial to avoid contamination.
5.
Process Validation: Conduct a batch pasteurization with milk and validate that the product reaches and maintains the required temperature for the specified time. Collect samples for lab testing to confirm that the pasteurization process meets safety standards.
6.
Fine-Tuning: Based on the initial runs, make adjustments to factors like flow rates, temperatures, and holding times to optimize efficiency and product quality.
7.
Staff Training: Train operators on the proper use, cleaning, and maintenance procedures of the pasteurizer to ensure consistent and safe operation.
It is advisable to have professional technicians or engineers from the manufacturer or certified vendors perform the installation and debugging to guarantee adherence to regulations and warranty requirements. Always refer to the specific installation and operation manual provided by the manufacturer for detailed instructions tailored to your equipment model.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Trade shows
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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