| Customization: | Available |
|---|---|
| Condition: | New |
| Customized: | Customized |
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10T/H single strength Mango Pulp ,mango puree Processing Line with pasteurizer for canned packing 1kg (manufacture:Shanghai Beyond Machinery CO.,Ltd)
Specifications:
| Brand Name: | Shanghai Beyond |
| Model Number: | BY-MPL05 |
| Capacity | 5-50T/H |
| Raw material | Fresh Mango / pineapple |
| End product | NFC fresh juice, concentrated juice, Concentrated juice, clear juice, ,cloudy juice |
| Juice yield | 50-75% |
| Fruit input brix | 10-20brix (fresh fruit) |
| End product brix | 60~72Brix( for concentrated ) |
| Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Gable top box/ brick shape carton |
| Certification: | ISO9001/CE/SGS |
| Main material for machines | SUS304 or SUS316 |
| Place of Origin: | China |
| Manufacturer history | More than 10years |
| Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
| Power consumption(Kw) | energy saving type, about 100-500kw, |
| Operator needed | About 6-20persons |
| Cooling water consumption | About 80-300M3 |
| Steam consumption | About 300-5000T/H, |
| Factory space needed | About 500-5000Sqm |
| Warranty | 12 months after commissioning |
|
After sales service |
Engineers available to service machinery overseas |
Description:
Mango is a famous tropical fruit, Because of its delicate flesh, unique flavor, which is very popular and known as the "king of tropical fruit". Complete plant of mango processing equipment including following procedures, washing the fresh mango, peeling, pulping, crushing, squeezing, enzyme destruction, membrane filtrating, concentrating, sterilizing, filling process etc.
the fresh mango is processing into the clear juice and cloudy juice, then packing into the gable top box, aseptic bags, PET bottles and other containers, achieving the selling purpose of cold chain or normal temperature.
Features of mango processing line
The processing capacity is varied from 60 tons/day to 1500 tons/day;
The line is also suitable for processing the fruits that share the similar characteristics;
Using the high efficient of mango de-stoner to improve the mango output percentage effectively;
The production process fully automatic PLC control to save labor and facilitate production management;
Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.
Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products
Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements
Project samples:
| No. | Project information | Place | Remark |
| 1 | 5T/H Pineapple crushing | Kenya | Crushing machine |
| 2 | 2T/H pineapple juice processing line | Sri Lanka | Fresh fruit pre-processing project |
| 3 |
6t/H Beverage Production Line |
Liaoning huludao | Turnkey Project |
| 4 | 3t/H Pectin Beverage Production Line | Shandong yantai |
Turnkey Project |
| 5 | 24000 p/H PET honeysuckle Extraction Drink Pre-process Production Line | Chongqing Xiushan |
Turnkey Project |
| 6 |
12t/H beverage production line |
Henan Sanmenxia |
Turnkey Project |
| 7 | 5 t/H Aloe Beverage Production Line | Zhejiang jiaxing |
Turnkey Project |
| 8 | Fruit processing machinery | France | Fruit processing machinery |
| Flow NO | Name | Model | Specification | Qty (set) |
|
| A Fresh mango processing unit | |||||
| A-1 | Clapboard elevator | 5T/h | SUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material | 1 | |
| A-2 | Air-blow washer and sorting machine | 5T/h | stainless steel centrifugal pump ; oxygen pump; speed can be adjustable,size of elevator and sorting roller is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding Checkered plates | 1 | |
| A-3 | Brush washer | 5T/h | material is SUS304, size of the machine is 4000×2000×1400mm, imported transducer, with manual fruit pusher,at bottom with spraying device for tap water spraying | 1 | |
| A-4 | Clapboard elevator | 5T/h | motor of the machine is 3kw,with gearbox, speed is 20~100RPM adjustable, stainless steel clapboard, 4500×1100mm | 1 | |
| Subtotal: | |||||
| B Mango pulping unit | |||||
| B-1 | Pulper and destoner compound | 5T/H | SUS304 frame,speed is adjustable by transducer | 1 | |
| B-2 | Screw conveyer for fruit core | made of SUS304 stainless steel, diameter of the screw is 300mm,U shape | 3 | ||
| B-3 | Temporary storage tank | 1000L | SUS304,single layer,top mounted light view window fixture, CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legs | 1 | |
| B-4 | Screw pump | 10T/H | manually adjust the speed, pressure at outlet is 0.6Mp | 2 | |
| B-5 |
Tubular heater |
5T/H |
food sanitary grade. Tubular heating, with imported steam reducing valve system, temperature is manualy controled, with thermometer at outlet |
1 | |
| B-6 | Scraper type refiner | 3T/H | SUS304,stainless steel net hole ,variable frequency speed control,with adjustable outlet pressure | 1 | |
| B-7 | Buffer storage tank | 1000L | material is SUS304 stainless steel, single layer, round shape, half open type, outlet at bottom with flange connected, high/low level probe, pure water inlet | 1 | |
| B-8 | Platform for destoner,pulper and crusher | mild steel supporter, on surface with stainless steel checkered plate,dimension is 5000mm×2500mm,water drainage in central | 1 | ||
| B-9 | Platform for pulper | mild steel supporter, on surface with stainless steel checkered plate,dimension is 3500mm×2500mm,water drainage in central | 1 | ||
| B-10 | Crusher | SUS304, tooth-type, with ABB motors, with sandblasting on the appearance | 1 | ||
| B-11 | Belt press juier | 5T/H | sanitary mesh bag,SUS 304, full automatic | 1 | |
| B-12 | Double stage pulper | 5T/H | SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 18.5KW SUS 304, first stage 0.8mm mesh, second stage 0.4mm mesh, power 18.5kw |
1 | |
| Subtotal: | |||||
| C Evaporator and concentrating unit | |||||
| C-1 | Buffer storage tank | 3000L | Material is SUS304 stainless steel, with PU isolation, cone top, outlet at bottom with flange connected,sealed manhole,ladder,high/low level probe, sample valve, top mounted standing agitator, anti-eddy plate at bottom, digital indicator thermometer, CIP spraying ball, adjustable legs | 2 | |
| C-2 | Centrifugal pump | 10T/H | Sanitary food grade, mechanical seal,ABB motor,pump head is 36m | 1 | |
| C-3 |
Double effects forced circuit evaporator |
1.5-2T/H |
SUS304 material,full-auto PLC control, UK imported steam reduction and adjusting valve system, imported temperature sensor, differential pressure controller,use tower water for cooling |
1 | |
| C-4 | Batch storage tank | 5000L | Material is SUS304 stainless steel, single layer, digital show thermometer,sample valve,airtight manhole, ladder, high/low level sensor, standing type off-side agitator, anti-eddy plate, CIP cleaning ball, adjustable supporters | 2 | |
| C-5 | Rotary pump | 3~5T/H | use food grade rubber as gasket, inside is mirrow polished, frequency controled | 1 | |
| Subtotal: | |||||
| D sterilization and filling system | |||||
| D-1 | Tube-in-tube sterilizer | 1.5-2T/H | SUS304 stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 110ºC,60S | 1 | |
| D-2 | Deaerator | 1.5-2T/H | full-automatic,working with tube-in-tube sterilizer | 1 | |
| D-2 | Aseptic filler | 1.5-2T/H | Sterilized by steam, auto-control, single filling head | 1 | |
| Subtotal | |||||
| E CIP system | |||||
| E-1 | Semi-autmatic cip system | 2T×3 | External layer of CIP liquid storage tank is SUS304 stainless steel,inner is SUS316L,volume of CIP acid/alcali tanks are 2000L , with coil tubes inside of tanks for steam heating the CIP liquid, temperature is auto controled, one cleaing circuit, USA acid/alcali adding system, with small troley for acid/alcali concentrate storage barrel, one centrifugal pump(20T/h,pump head 36m) | 1 | |
| R | CIP return pump | 20T/H | food sanitary grade, self-priming, mechanical seals | 2 | |
| Subtotal: | |||||
| Total equipment price | |||||
| G project installation and others | |||||
| G-1 |
Product piping system (National standard) |
include CIP pipes, product piping system, valves, meters in the main workshop, SMS standard, include installation material for CIP system | 1 | ||
| G-2 |
Non-product system (National standard) |
include all steam piping, cold water piping, tap water and compressed air piping, not include the insulation for the pipes | 1 | ||
| G-3 |
Electric cabinets ( National standard) |
include all the electric control boxes in the main workshop, and also include the closets in the local site(made of stainless steel),include electric control box for the CIP system | 1 | ||
| G-4 |
electric distributing system ( National standard) |
include the electric cable and bridges, cables, and control system, design a master control box in central, with separate control box at exact point to control exact processing part, prepare reserved button for future additional use |
1 | ||
| G-5 | Inland freight | Send to shanghai port | 1 | ||
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