| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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Oxygen, nitrogen and carbon dioxide in fruit cells will be dissolved in orange juice or attached to fruit particles during processing. In addition, the contact of juice and air during processing will increase the gas content. Oxygen destroys vitamin C. Their reaction with various components in the juice will destroy the flavor and color of the juice. Heating will reinforce these adverse effects. Therefore, before pasteurization, we need degassing to remove excess oxygen. Degassing technology includes vacuum method, nitrogen exchange method, enzyme method and antioxidant method.
| No. | Flow No. | Equipment Name | Capacity | Main technical parameter | Unit | QTY |
| 1 | A Mandarin Orange Pretreatment system | |||||
| 2 | A-1 | Surfing washing machine with elevator | 5T/H | (SUS304)2×3000mm×600mm×600mm Equipment main material: SUS304 stainless steel, shaft using SUS304 material rectangular steel, fruit washing pond size (L*W) : 3000mm×1000mm, surfing pump power: 3KW, roller elevator size(L*W):1500mm×800mm; roller fruit sorting size(L*W): 3000*800MM, motor power:1.5KW, elevator rotary speed regulated by manually, including fruit sorting operation platform(SUS304) : 2 ×3000mm×600mm×600mm |
Unit | 1 |
| 3 | A-2 | Brush washing machine | 5T/H | Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, brush roller φ80, total 24group brush, water collection channel, with spraying unit, width 800mm, length 2000mm, distance from drainage exit to floor is 300mm, soft brush | Unit | 1 |
| 4 | A-3 | Steam softening machine | 5T/H | SUS304, stainless steel chain conveyor, well sealed, with the water collecting vessel at the bottom, size 2000mm×800mm | Unit | 1 |
| 5 | A-4 | Mandarin Orange Peeling machine | 5T/H | SUS304, stainless steel chain conveyor, well sealed, with the water collecting vessel at the bottom | Unit | 1 |
| 6 | A-5 | Stainless steel clapboard elevator | 5T/H | Clapboard material: SUS304 stainless steel, rack using SUS304 material rectangular steel, elevator size(L*W):4500mm×800mm, | Unit | 1 |
| 8 | B Mandarin Orange Destoner and pulping system | |||||
| 9 | B-0 | Additive material adding system | 100L | System with one unit PE material auxiliary material tank, one unit mechanical measuring pump | Unit | 1 |
| 10 | B-1 | Mandarin Orange Crusher | 4T/H | Main material: SUS304 stainless steel, rotary speed: 1920RPM, power: 18.5kw, frequency conversion adjustable | Unit | 1 |
| 11 | B-2 | Buffer tank | 500L | Single layer tank, SUS304 stainless steel, plate thickness: 3mm, adjustable legs, conical cover, bottom flange outlet, high&middle*low liquid level, with screw pump linkage | Unit | 2 |
| 12 | B-3 | Screw pump | 3~5T/H | material contact part using SUS304 stainless steel, outlet pressure is 0.6MPa, shaft sleeve seal, with material feeding unit, speed frequency conversion regulated | Unit | 2 |
| 13 | B-4 | Tube in tube heat exchanger | 4T/H | Main material:SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, tube-in-tube type, steam heating, Spirax Sarco steam pressure reduce, regulating and drainage system, JUMO temperature sensor, shut-off valve, pressure gage etc., temperature warming from 25ºC-65ºC | Unit | 1 |
| 14 | B-5 | Two stage pulping machine | 4T/H | Main material:SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, first stage rotary speed:960r/min, mesh: 1.5mm; second stage rotary speed:1200r/min, mesh:0.8mm, frequency conversion regulate speed | Unit | 1 |
| 15 | B-6 | Fruit core screw conveyer | 1T/H | Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, outer size:5000mm×φ250mm | Unit | 1 |
| 16 | B-7 | Horizontal screw decanting centrifuge | 4T/H | Automatically drain out pomace, roller drum: 420×1800, separation factory 3750, maximum rotary speed 3660, main motor power 37kw, secondary motor 11KW, material contact part using SUS304 stainless steel | Unit | 1 |
| 17 | B-8 | Buffer tank | 500L | Single layer tank, SUS304 stainless steel, plate thickness: 3mm, adjustable legs, conical cover, bottom flange outlet, high&middle*low liquid level, with screw pump linkage | Unit | 1 |
| 18 | B-9 | Centrifugal pump | 10T/H | SUS304 stainless steel material , mechanical seal, Pumping lift 24M | Unit | 1 |
| 19 | B-10 | Fruit core screw conveyer | 1T/H | Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, outer size:5000mm×φ300mm, motor power: 2.2kw | Unit | 1 |
| 20 | B-11 | Horizontal screw centrifuge rack platform | Stainless steel checkered plate, carbon steel rack, with antiseptic paint, central drainage, ladder, guard rail, size: 5m*4m*2m | Set | 1 | |
| 21 | B-12 | crusher platform | Stainless steel checkered plate, 2layer, carbon steel brucket, with antiseptic paint, central drainage, ladder & guard rail, size: 4M*3M*2M | Set | 1 | |
| 23 | Orange juice extracting system | |||||
| 24 | C-1 | Half cut juice extractor | 5T/H | SUS304 stainless steel, material inlet, fruit pomace drain outlet, juice collection channel, transmission structure | Unit | 1 |
| 25 | C-2 | Refine screw pomace conveyer | 3T/H | SUS304,size around: 5000×φ200mm | Unit | 1 |
| 26 | C-3 | Cyclone separator | 5T/H | SUS304 stainless steel, material feeding by side, top liquid phase outlet, bottom with solid phase outlet | Unit | 1 |
| 27 | C-4 | Cyclone separator flow rate control device | flowmeter and flow rate control diaphragm valve,diaphragm pressure gauge | Set | 1 | |
| 28 | C-5 | Scrap type refiner for fruit pulp (flesh) | 2T/H | SUS304 stainless steel, two pieces screen net brucket, mesh diameter:0.5mm | Unit | 1 |
| 29 | Fruit pulp refine mesh screen plate | SUS304 stainless steel, two pieces screen net brucket, mesh diameter:0.4mm | Set | 1 | ||
| 30 | C-6 | Refine screw pomace conveyer | 3T/H | SUS304,size around: 5000×φ200mm | Unit | 1 |
| 32 | D Concentrate temporary storage system | |||||
| 33 | D-1 | Temporary storage tank | 5000L | Double layer tank, PU insulation, SUS304 stainless steel, CIP cleaning head, eccentric vertical stirrer, adjustable legs, sealing manway, ladder, digital thermometer, breath cap, anti-vortex plate, high&low liquid level alarm, motor & reducer | Unit | 2 |
| 34 | D-2 | Centrifugal pump | 10T/H | SUS304 stainless steel material , mechanical seal, Pumping lift 24M | Unit | 1 |
| 35 | D-3 | Triple effect Falling evaporator | 3T/H | Main material: SUS304 stainless steel, brucket using carbon steel material, triple effect, evaporation capacity 3T/H, SIEMENS PLC full-auto control, Italy brand brix Refractometer, pneumatic valve using Germany GEA brand, imported differential liquid level transmitter | Unit | 1 |
| 36 | D-4 | Batch tank | 1500L | Double layer tank, PU insulation, SUS304 stainless steel, CIP cleaning ball, frame type stirrer at center, adjustable legs, sealing manway, ladder, digital thermometer, breath cap, anti-vortex plate, high & low liquid level alarm. | Unit | 2 |
| 37 | D-5 | Rotary pump | 1T/H | SUS304 stainless steel material, mechanical seal, outlet pressure 0.6MPa, frequency conversion motor | Unit | 1 |
| 38 | D-6 | Temporary storage platform | Stainless steel square steel bracket, stainless steel checkered plate, stepper, guard rail, central drainage, size: 4M*0.8M*1.5M | Set | 1 | |
| 40 | E Fresh puree sterilize and filling system | |||||
| 41 | E-1 | Tubular-in-tubular sterilizer | 1T/H | Using SIEMENS PLC full-auto control, sterilizing temperature: 115ºC,30S, material outlet temperature 30ºC, UK Spirax Sarco steam temperature control system, with Self CIP cleaning system | Set | 1 |
| 42 | E-2 | Degass unit | 1T/H | Full-auto control, SUS304 material, with degass tank, vacuum pump and material pump, with aroma recover device, LAMBO differential pressure sensor control liquid level | Set | 1 |
| 43 | E-3 | Aseptic bag filling machine | 1T/H | Aseptic bag filling machine, 220kg, single head, full-auto control, self cleaning system, with powerless roller barrel conveyer | Set | 1 |
| 44 | Powerless roller barrel conveyer | Carbon steel bracket, with antiseptic paint, garvanized roller, effective width 750mm | Set | 1 | ||
| 46 | F CIP system | |||||
| 47 | F | Semi-auto CIP system | 3T×4 | SUS 304, four tanks structure, double circuit, heat preservation tank, heat preservation tank using PU polyurethane foam, acid, alkali and hot water tank with heating coil, the system main configuration: 1 set of imported steam depressure system, 3 sets of hydrophobic system, and imported pneumatic diaphragm pumps, process pumps two set 15 t/H, lift 24 m, stainless steel butterfly valves; SUS304 distribution cabinets, tank liquid level alarm | Set | 1 |
| 48 | R | CIP return pump | 20T/H | SUS316L stainless steel, high quality mechanical seal, self priming type | Unit | 2 |
Work flow chart
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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