Apple juice plant price production plant for apple juice process factory
Establishing an apple juice processing plant requires consideration of multiple aspects, including factory layout, equipment selection, production process flow, etc. Here are some key points that can help you better plan and establish an apple juice processing plant:
Factory layout
Raw material receiving area: used for receiving and storing fresh apples.
Cleaning and grading area: Clean and grade apples to remove impurities.
• Crushing and juicing area: Crush apples and extract juice.
Pre processing area: including enzyme treatment, clarification, filtration and other steps.
Concentrate zone: Concentrate the juice through an evaporator or other technology.
Sterilization and cooling zone: Sterilize and cool the concentrated juice.
• Filling and packaging area: Fill the juice into containers, seal and package them.
• Finished product storage area: stores finished fruit juice.
Quality Control Laboratory: Conduct product quality testing.
Office area: a work area for management, administration, and support personnel.
major equipment
Cleaning machine: used to clean the dirt on the surface of apples.
Grading machine: Classify apples by size and quality.
Crusher: Crush apples into small pieces.
• Juicer: Extract juice from crushed apples.
• Enzymatic hydrolysis tank: used for enzyme treatment process.
Centrifuge: Separate the solid and liquid parts in fruit juice.
Filter: Further purify the juice.
Evaporator: used for concentrating fruit juice.
Sterilizer: Sterilize concentrated fruit juice.
Filling machine: Fill juice into containers.
Packaging machine: Seal and package pre packaged products.
Cold storage: used for storing finished fruit juice.
Production process flow
1. Raw material receiving and cleaning:
Receive fresh apples and remove impurities.
Clean the apples to remove surface dirt.
2. Crushing and juicing:
Send the apple into the crusher and crush it into small pieces.
Use a juicer to extract juice.
3. Preprocessing:
Decompose pectin through enzyme treatment to improve the clarity of fruit juice.
Perform preliminary filtration to remove large particle impurities.
4. Clarification and filtering:
Further purify the juice by centrifugation or filtration equipment to remove fine impurities.
5. Concentration:
Remove the moisture from the juice through an evaporator or other technology (such as reverse osmosis) to achieve the desired concentration.
6. Sterilization and cooling:
Perform high-temperature instantaneous sterilization on the concentrated juice and quickly cool it to maintain quality.
7. Filling and packaging:
Fill concentrated fruit juice into appropriate containers, seal and package.
8. Finished product storage:
Store the packaged juice in the refrigerator and wait for sale.
Characteristics and advantages
The processing capacity is varied from 60 tons/day to 2000 tons/day.
1. The line Can deal with similar characteristics of fruits.
2. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue
3. Efficient crusher improved the high output percentage of apples and pears
4. Using efficient belt juice extractor to improve the juice efficiency and the output percentage
5. The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency
6. Low-temperature vacuum evaporation Greatly reduce the flavor substances and nutrient losses
7. A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost
8. Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product
9. A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.
Parameters
| Raw material |
Fresh apple/pear |
| End product |
Concentrated juice, clear juice,NFC fresh juice |
| Processing capacity |
From 60tons/day to 1500 tons/day |
| Output percentage |
60-75% |
| Solid content |
10-12Brix |
| concentrated juice content |
65-72Brix |
| End package |
Aseptic bag/gable top box /PET bottle |
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
Planning and construction steps
1. Project planning:
• Determine the size and output requirements of the factory.
Choose a suitable geographical location, considering factors such as logistics and water sources.
Develop detailed project plans and budgets.
2. Design and Approval:
Collaborate with a professional design team to develop factory layout plans and technical solutions.
Complete necessary administrative approval procedures, such as environmental assessment, health permits, etc.
3. Equipment procurement:
Select a suitable equipment supplier based on the design plan.
Purchase the necessary main production equipment and auxiliary facilities.
4. Construction and installation:
Construct the factory and install equipment according to the design drawings.
Conduct strict quality inspections to ensure compliance with standards.
5. Debugging and operation:
Conduct comprehensive performance testing on the production line to ensure the normal operation of each link.
Conduct on-site debugging to optimize the production process.
6. Training and Operations:
Train operators to ensure they can use and maintain equipment correctly.
Formally put into production and begin operation.
7. Quality control:
Establish a comprehensive product quality management system.
Regularly conduct product quality inspections to ensure compliance with standards.
8. Market promotion:
Develop marketing strategies and expand sales channels.
Establish cooperative relationships with distributors and retailers.
If you need more specific technical specifications, price information, or other related details, or if you need help finding reliable equipment suppliers and design teams, please let me know and I can provide you with more support.
Company Profile
Our Service
Trade shows
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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