CIP washing machine washing Machine CIP unit system
CIP Washing Machine/CIP Unit System Overview
1. Define CIP (Clean In Place) Washing Machine or CIP Unit System as a system specifically designed to automatically clean production pipelines, storage tanks, reactors, and other equipment without disassembling the equipment. This system is widely used in industries such as food, beverage, pharmaceutical, and chemical to ensure the hygiene and safety of production equipment.
2. Main components
Cleaning solution storage tank: used to store cleaning solutions (such as alkali solution, acid solution, disinfectant, etc.).
Pump: used to deliver cleaning solution to the equipment that needs to be cleaned.
• Pipes and valves: used to connect various components and control the flow of cleaning solution.
Control system: an automated control system responsible for monitoring and controlling the entire cleaning process.
Sensors: used to monitor parameters such as temperature, flow rate, and pressure of cleaning solution.
Spray device: used to evenly distribute cleaning solution, ensuring that all parts inside the equipment can be effectively cleaned.
Drainage system: used to discharge the waste liquid after cleaning.
3. Working principle
1. Pre rinse: Rinse the equipment with clean water to remove most of the dirt and residue.
2. Main cleaning: Use a specific cleaning solution (such as alkali or acid) for deep cleaning to remove stubborn stains and microorganisms.
3. Rinse: Rinse off any remaining cleaning solution with clean water.
4. Disinfection: Use disinfectants to disinfect the equipment and ensure a sterile environment.
5. Final flushing: Rinse again with clean water to ensure that there are no residual disinfectants inside the equipment.
6. Evacuation and drying: Drain the moisture inside the equipment and perform drying treatment.
4. Advantages
Efficient: Automated cleaning saves time and labor, and improves production efficiency.
Consistency and repeatability: Ensure consistency in the cleaning effect each time and reduce human error.
• Safety: Reduce the risk of operators coming into contact with harmful chemicals.
Environmental Protection: Optimize the use of cleaning solutions and reduce wastewater discharge.
Flexibility: The cleaning program can be adjusted according to different equipment and process requirements.
5. Application Fields
Food industry: cleaning of production lines for milk, juice, beverages, etc.
Pharmaceutical industry: cleaning of drug production pipelines and reactors.
Chemical industry: cleaning of chemical reactors and storage tanks.
Brewing industry: cleaning of fermentation tanks for beer, wine, and other beverages.
6. Precautions
• Selection of cleaning solution: Choose the appropriate cleaning solution based on the equipment material and pollutant type.
• Setting of cleaning parameters: Reasonably set parameters such as temperature, flow rate, time, and pressure of the cleaning solution.
• Regular maintenance: Regularly inspect and maintain all components of the CIP system to ensure its normal operation.
• Recording and tracing: Record the parameters and results of each cleaning for easy traceability and management.
The main equipment of the system includes:
CIP cleaning liquid storage tanks(include acid tank,alkali tank,hot water tank,clear water tank);
Two single layer tanks for concentrated acid and alkali;
CIP forward and return pumps;
Two diaphragm pumps for acid/alkali concentrate;
Heat exchanger(plate or tubular type);
One electrical appliance box;
One set of controlling pipe and valve component;
One set of auto-performance components and parts and the electrical appliance;
CIP cleaning liquid storage tank:1000L-10000L;
According to the customer's requirments,we can make the double circuit,three circuit,four circuit and so on,meanwhile we can make multi circuit operating at the same time.
The heating way:plate type,coil tube type,tubular type.
Technical data:
|
CIP Tank size |
1000L-10000L |
|
CIP tank type |
Alcali tank,acid tank,hot water,clean water tank,water recycle tank |
|
Cleaning recycles |
Single circuit,double circuits,three circuits,four circuits |
|
Heating method |
Coil pipes inside,plate heat exchanger ,tubular heat exchanger |
|
Automatic types and charastics |
1,Auto-flow control for the cleaning solution.
2,Automatically regulate the temperature of the cleaning liquid.
3,Auto-compensate for the inside tank liquid level.
4,Automatically-compensation for the acid and alkali concentration.
5,Auto transfer from one cleaning liquid to another.
6,System auto alarm-device. |
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
CIP (Clean In Place) systems are very common in the food and beverage industry, especially on production lines that require frequent cleaning and disinfection. Here are several specific application cases of CIP cleaning systems:
1. Dairy industry
1.1 Case Background
Client: A large dairy processing company in New Zealand
• Products: Milk, yogurt, cheese
Production line: the entire process from raw material reception, pretreatment, pasteurization, fermentation, filling to packaging
1.2 Application Scenarios
• Raw material reception: Receive fresh milk, perform preliminary filtration and cooling.
• Pre treatment: Standardize milk and adjust fat content.
Pasteurization: Killing harmful bacteria through short-term high-temperature treatment.
Fermentation: Transfer pasteurized milk into a fermentation tank for fermentation.
• Filling: Fill the fermented yogurt into a container.
• Packaging: Packaging the filled product.
1.3 Application of CIP system
Cleaning frequency: Conduct a comprehensive cleaning once a day after production and a brief cleaning after each shift.
• Cleaning steps:
Pre flushing: Rinse pipes and equipment with clean water to remove residue.
Alkaline washing: Clean with alkaline detergent to remove protein and fat residues.
• Intermediate rinsing: Rinse with clean water to remove alkaline detergent.
Acid washing: Clean with acidic detergent to remove mineral residues.
• Final rinsing: Rinse with clean water to ensure no residue.
Disinfection: Disinfect with disinfectant to ensure a sterile environment.
• Automation control: Through the PLC control system, automated cleaning and disinfection processes are achieved.
Monitoring and recording: Real time monitoring of various parameters during the cleaning process and recording of data to ensure cleaning effectiveness.
2. Juice beverage industry
2.1 Case Background
• Customer: A juice beverage manufacturer in the United States
• Products: Various fruit juices, mixed juices
Production line: the entire process from raw material reception, juice extraction, filtration, sterilization, filling to packaging
2.2 Application Scenarios
• Raw material reception: Receive fresh fruits for preliminary cleaning and screening.
Juicing: Squeeze the fruit and remove the flesh.
• Filtration: Remove impurities from juice through a filter.
Sterilization: By using high-temperature instantaneous sterilization, the safety of the juice is ensured.
• Filling: Fill the sterilized juice into bottles or bags.
• Packaging: Packaging the filled product.
2.3 Application of CIP System
Cleaning frequency: Conduct a comprehensive cleaning after each batch of production and a brief cleaning after each shift.
• Cleaning steps:
Pre flushing: Rinse pipes and equipment with clean water to remove residue.
Alkaline washing: Clean with alkaline detergent to remove protein and sugar residues.
• Intermediate rinsing: Rinse with clean water to remove alkaline detergent.
Acid washing: Clean with acidic detergent to remove mineral residues.
• Final rinsing: Rinse with clean water to ensure no residue.
Disinfection: Disinfect with disinfectant to ensure a sterile environment.
Automated control: Through the SCADA system, automated cleaning and disinfection processes are achieved.
Monitoring and recording: Real time monitoring of various parameters during the cleaning process and recording of data to ensure cleaning effectiveness.
3. Beer brewing industry
3.1 Case Background
Customer: A beer brewery in Germany
• Products: Various types of beer
Production line: the entire process from raw material receiving, saccharification, fermentation, filtration, filling to packaging
3.2 Application Scenarios
• Raw material reception: Receive malt, hops and other raw materials for preliminary processing.
• Saccharification: Saccharify malt to extract sugar.
Fermentation: Send the saccharified malt extract into a fermentation tank for fermentation.
• Filtration: Remove impurities from beer through a filter.
• Filling: Fill filtered beer into bottles or barrels.
• Packaging: Packaging the filled product.
3.3 Application of CIP System
Cleaning frequency: Conduct a comprehensive cleaning after each batch of production and a brief cleaning after each shift.
• Cleaning steps:
Pre flushing: Rinse pipes and equipment with clean water to remove residue.
Alkaline washing: Clean with alkaline detergent to remove protein and sugar residues.
• Intermediate rinsing: Rinse with clean water to remove alkaline detergent.
Acid washing: Clean with acidic detergent to remove mineral residues.
• Final rinsing: Rinse with clean water to ensure no residue.
Disinfection: Disinfect with disinfectant to ensure a sterile environment.
Automated control: Through the DCS system, automated cleaning and disinfection processes are achieved.
Monitoring and recording: Real time monitoring of various parameters during the cleaning process and recording of data to ensure cleaning effectiveness.
4. Pharmaceutical industry
4.1 Case Background
• Client: A pharmaceutical company
• Products: Various oral and injection solutions
Production line: the entire process from raw material receiving, mixing, filtering, filling to packaging
4.2 Application Scenarios
• Raw material reception: Receive pharmaceutical raw materials and conduct preliminary processing.
Mixing: Mix the raw materials evenly.
• Filtration: Remove impurities from drugs through a filter.
• Filling: Fill the filtered medication into a bottle or syringe.
• Packaging: Packaging the filled product.
4.3 Application of CIP System
Cleaning frequency: Conduct a comprehensive cleaning after each batch of production and a brief cleaning after each shift.
• Cleaning steps:
Pre flushing: Rinse pipes and equipment with clean water to remove residue.
Alkaline washing: Clean with alkaline detergent to remove protein and drug residues.
• Intermediate rinsing: Rinse with clean water to remove alkaline detergent.
Acid washing: Clean with acidic detergent to remove mineral residues.
• Final rinsing: Rinse with clean water to ensure no residue.
Disinfection: Disinfect with disinfectant to ensure a sterile environment.
• Automation control: Through the PLC control system, automated cleaning and disinfection processes are achieved.
Monitoring and recording: Real time monitoring of various parameters during the cleaning process and recording of data to ensure cleaning effectiveness.
Success factors
Equipment selection: Choose high-quality CIP system equipment that is suitable for production needs.
Process optimization: Continuously optimize the cleaning process to improve cleaning effectiveness and efficiency.
Automated control: Through an automated control system, efficient and accurate cleaning and disinfection processes can be achieved.
Monitoring and recording: Real time monitoring of various parameters during the cleaning process and recording of data to ensure cleaning effectiveness.
Employee training: Regularly train employees to improve their operational skills and safety awareness.
I hope these application cases of CIP cleaning systems can provide you with reference and assistance.
CIP (Clean In Place) system is a very important component in dairy plants, used to ensure the hygiene and cleanliness of production equipment. Here is a detailed customized solution for the CIP system:
1. Requirement analysis and preliminary consultation
• Production scale: Determine the scale and output of your production line to choose the appropriate CIP system capacity.
Budget evaluation: Determine the overall budget of the project, including the procurement cost, installation cost, and possible additional equipment cost of the CIP system.
Regulatory requirements: Understand local food safety regulations, hygiene standards, and other relevant laws and regulations.
2. Design phase
• Conceptual design:
Cleaning area: Determine the main equipment and pipelines that need to be cleaned, such as storage tanks, pumps, heat exchangers, pipelines, etc.
• Cleaning agent selection: Choose the appropriate cleaning agent based on the equipment material and cleaning needs, commonly including alkaline cleaning agents, acidic cleaning agents, and disinfectants.
Water treatment system: Ensure sufficient pure water sources and equip corresponding water treatment facilities, such as softening water devices, reverse osmosis devices, etc.
• Waste liquid treatment: Design a waste liquid treatment system to ensure that the cleaned waste liquid can be effectively treated and meet environmental requirements.
• Detailed design:
Process flow diagram: Draw the process flow diagram of the CIP system, including steps such as cleaning agent preparation, cyclic cleaning, flushing, disinfection, etc.
Equipment layout diagram: Reasonable layout of various components of the CIP system, such as cleaning agent storage tanks, pumps, valves, sensors, control panels, etc.
Electrical control system: Design an electrical control system, including temperature sensors, pressure sensors, flow meters, controllers, etc., to achieve automated control.
3. Main components
Cleaning agent storage tank: used to store cleaning agents, usually divided into alkaline storage tanks and acidic storage tanks.
Pump: Used for transporting cleaning agents and water, usually using centrifugal pumps or diaphragm pumps.
Valves: including manual valves and automatic valves, used to control the direction and flow rate of fluid flow.
Sensors: including temperature sensors, pressure sensors, flow meters, etc., used to monitor and control parameters during the cleaning process.
Pipeline: Connect various equipment and components to ensure the circulation of cleaning agents and water.
Control panel: Used to monitor and control the entire CIP system, it can be a PLC (Programmable Logic Controller) or a touch screen interface.
4. Installation and commissioning
• Installation:
Pipeline connection: Connect the CIP system to the production equipment to ensure sealing and ease of operation.
Electrical connection: Connect the electrical control system to ensure the normal operation of various functions.
Fixed device: Install necessary support frames and fasteners to ensure the stability of the equipment.
• Debugging:
Single machine debugging: Test each component of the CIP system one by one, such as pumps, valves, sensors, etc.
Linkage debugging: Integrate the CIP system with production equipment to ensure coordination and consistency in all aspects.
Simulated cleaning: Conduct small-scale simulated cleaning to test the cleaning effect and stability of the system.
Problem rectification: Rectify and optimize the problems found during debugging.
5. Establishment of Quality Management System
HACCP system: Implement Hazard Analysis and Critical Control Points (HACCP) system to ensure food safety.
GMP standards: Adhere to Good Manufacturing Practices (GMP) to ensure hygienic conditions during the production process.
ISO certification: Apply for and obtain relevant ISO standard certification to enhance the credibility of the enterprise.
6. Personnel training
• Operation training: Provide training to operators on the operation, maintenance, and upkeep of the CIP system.
• Safety training: Conduct safety production education to ensure that employees understand safety regulations.
Quality management training: Provide professional training to quality inspectors to ensure product quality.
7. Formally put into use
Comprehensive cleaning: After confirming that everything is normal, it is officially put into use for cleaning.
• Regular maintenance: Develop a regular maintenance plan to ensure the long-term stable operation of the CIP system.
Specific precautions
• Cleaning agent concentration: Ensure that the concentration of the cleaning agent is moderate, as too high or too low may affect the cleaning effect.
Cleaning time: Adjust the cleaning time and frequency according to different equipment and dirt conditions.
• Temperature control: Proper temperature should be maintained during the cleaning process to improve cleaning effectiveness and prevent bacterial growth.
Cleaning validation: Regularly conduct cleaning validation to ensure that the cleaning effect of the CIP system meets the expected standards.
Through the above steps, you can gradually complete the customization of a CIP system that meets your needs. Each step needs to be carefully planned and executed to ensure the success of the project.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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