YOGURT PRODUCTION MACHINERY Yogurt Processing Equipment manufacturers
Describe
Yogurt production line equipment is specially developed for yogurt processing. Fermented yoghurt is also called liquid yoghurt. It is slightly thin and ferments before filling. Ferment in a fermentor for 6-8 hours, then concentrate, scrape and stir. As long as you fill it up, you can drink it. You can drink it with a straw. It is also a popular yogurt.
Yogurt production line
Liquid yogurt and solid yogurt are now deeply loved by consumers. Many dairy processing plants have found this business opportunity and now start processing yogurt one by one. Yogurt consists of a complete set of pasteurized milk and yogurt production line.
Yogurt production line
Technological process of fermented yoghurt production line: milk taking → filtration → raw milk storage → preheating → homogenization → sterilization → fermentation → filling → CIP cleaning. Homogenizer is the necessary equipment for making yogurt.
The homogenized milk has good taste after processing. Generally, homogenizer is used to make yogurt. The production process of yogurt is as follows:
1. the milk enters the double filter through the pipe to filter the impurities in the milk.
2. The preheating tank heats the milk at a temperature of about 60 degrees.
homogenizer
3. Milk enters the homogenizer through pipeline and milk pump for homogenization (liquid yogurt machine and solid yogurt need homogenization, and the main advantage of homogenization is that the color of yogurt is relatively white).
4. After homogenization, enter the milk sterilizer through pipeline and milk pump for sterilization. The temperature and time of the sterilization tank can be adjusted by itself (generally, the sterilization temperature is about 85 degrees and the time is 30 minutes).
5. After sterilization, use the compressor to cool the milk. The temperature of pasteurized milk can be adjusted automatically. The fermentation temperature of yogurt is about 42 degrees. Liquid yoghurt can be made by fermentor, and solid yoghurt can be made by yoghurt machine. Yogurt machine generally uses yogurt paper cup, and the fermentation time of yogurt is 8 hours.
6. If the customer can also use the precooling tank as the temperature controller for liquid yoghurt fermentation, after the whole process of the equipment is completed, the preheating tank of the equipment can be used as a hot water pipeline, and a set of pipeline is added on the water pump of the whole production line and cleaning equipment.
7. Yogurt filling is the last step of the whole production line. It can put yogurt into a cup, and then you can sell it in the market. The filling process is automatic, which can save a lot of time and energy. We provide three filling machines with different capacities, which you can choose according to your needs. In addition, we can customize the size of yogurt cup for you.
8. We have a special CIP cleaning system, which is composed of three stainless steel water tanks with pumps. Water, acid and alkali are stored in these tanks. The cleaning steps are water alkali water acid water, which can thoroughly clean all parts of the yogurt production line without any residue.
| Equipment list of automatic dairy production line for milk/yogurt |
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| No. |
Name |
Size |
Main parameter |
| 1 |
Milk reception and storage unit |
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| 2 |
Milk acceptor |
300L |
SUS304, single layer, CIP spraying ball |
| 3 |
Milk pump |
3T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell bright-polished |
| 4 |
Single piping filter |
3T/H |
SUS304, single pipe, stainless steal filter element of 100 mesh |
| 5 |
Milk storage tank |
1000L |
SUS304, heat insulated, miller' s jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 6 |
Milk pump |
3T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell bright-polished |
| 7 |
Blending unit |
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| 8 |
Storage tank |
500L |
SUS304, heat insulated, miller' s jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 9 |
Milk pump |
3T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell bright-polished |
| 10 |
Single piping filter |
3T/H |
SUS304, single stainless steal filter element of 100 mesh |
| 11 |
Plate-type exchanger |
1.5T/H |
SUS304, double pipes |
| 12 |
High pressure homogenizer |
500L/H |
40MPa |
| 13 |
Cream separator unit |
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| 14 |
Milk separator |
500L/H |
The content of dried skim milk ( % ) < 0.03, the speed of rotator is 8000rpm |
| 15 |
Buffer container |
100L |
SUS304, with a cover, single layer |
| 16 |
Buffer & cooling container |
100L |
SUS304, with a cover, single layer |
| 17 |
Milk pump |
3T/H |
SUS304, with a cover, heat insulated, miller' s jackets |
| 18 |
Butter churner |
100L |
SUS304 |
| 19 |
Yogurt storage, ferment and filling unit |
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| 20 |
Temporary and ferment storage tanks |
500L |
SUS304, heat insulated, miller' s jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 21 |
Milk pump |
3T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell bright-polished |
| 22 |
Rotor pump |
1T/H |
SUS304, hard alloy mechanical seal, adjustment speed by manual |
| 23 |
Plastic pouch filling machine |
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| 24 |
Plastic cup-shaped filling machine |
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| 25 |
CIP system |
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| 26 |
Manual CIP system |
3× 500L |
SUS304, single clening circulation, with CIP pump of connected tanks |
| 27 |
CIP return pump |
10T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell bright-polished |
| 28 |
Power sytem |
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| 29 |
Cold water equipment |
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7000 kcale per hour, air cooling refrigeration |
| 30 |
Hot water boiler |
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1000Kg/h, outlet temperature is 90° C |
| 31 |
Installation system |
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Stainless steel piping system, power piping system, electric controlling box, electric installation material, installation and commissioning |
The fermented yoghurt production line is especially suitable for people with pastures. They have their own milk source. The quality of milk sources has been well controlled. The quality of milk source is very good. The yogurt is of good quality. You can build a processing workshop near the ranch to squeeze it. After the milk comes out, you can continue processing. The yogurt is fresh and nutritious. Drinking yogurt usually helps digestion.
The whole set of equipment for fermented yogurt production line is stainless steel. We can customize one ton to dozens of tons every day. We have special technicians who can make equipment flow chart on site. You can also give a plan for the design workshop. If you have a ranch and want to process yogurt, please check online or visit our company.
Pre sales services
After-sale service
Professional Installation
Ensure that all large food processing equipment is installed by trained professionals to avoid initial errors and ensure optimal performance. Proper installation is crucial for the longevity and reliability of the equipment.
Comprehensive Training
Provide comprehensive training for your staff on how to operate and maintain the equipment. This includes understanding the technical documentation and knowing how to order spare parts.
Regular Maintenance Schedule
Establish a regular maintenance schedule based on the manufacturer's guidelines. This should include daily, monthly, and annual checks to prevent unexpected breakdowns.
Documentation of Procedures
Maintain detailed documentation of all maintenance procedures. This ensures consistency and allows for easy reference when issues arise.
Designated Maintenance Personnel
Assign specific personnel to oversee maintenance programs. This ensures accountability and reduces the likelihood of maintenance tasks being overlooked.
Spare Parts Management
Keep a stock of essential spare parts on hand to minimize downtime. Prioritize parts that are difficult to source or critical to operations.
Preventive Maintenance
Implement a preventive maintenance program to address potential issues before they escalate. This includes regular inspections and timely repairs.
Technical Support Availability
Ensure that technical support is readily available, either through the manufacturer or a service provider, to address any technical issues promptly.
Warranty and Service Contracts
Understand the warranty terms and consider purchasing extended service contracts for added protection. This can provide peace of mind and reduce long-term costs.
Continuous Improvement
Regularly review and update maintenance procedures based on new technologies and feedback from maintenance personnel. This ensures that your equipment operates at peak efficiency.
By adhering to these guidelines, you can maximize the efficiency and lifespan of your large food processing equipment, ensuring consistent performance and minimizing downtime.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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