| After-sales Service: | One year |
|---|---|
| Warranty: | One year |
| Process: | Mild Processing |
| Power Source: | Electric |
| Certification: | CE, ISO9001 |
| Automatic Grade: | Automatic |
| Customization: |
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Audited Supplier 10TPH Fermented Yogurt Processing Line
Manufacturing fermented yogurt at a capacity of 10 tons per hour (TPH). Such a processing line typically consists of several interconnected stages, each with specialized equipment and technologies to ensure efficient and hygienic production of high-quality fermented yogurt. Here's a breakdown of the key components and processes involved in a typical 10TPH fermented yogurt processing line:
Milk Reception and Standardization:• Raw milk is received from suppliers and undergoes quality checks, including testing for fat content, protein levels, and microbiological contaminants.• The milk is then standardized by adjusting its fat and solids content to meet the desired recipe specifications for the fermented yogurt product.
Pre-treatment and Homogenization:• The standardized milk may undergo pre-treatment steps such as pasteurization or ultra-high temperature (UHT) treatment to eliminate harmful bacteria and extend shelf life.• Homogenization is performed to break down fat globules and evenly distribute them throughout the milk, ensuring a smooth, consistent texture in the final product.
Fermentation and Culture Addition:• A carefully selected blend of probiotic cultures (typically including Streptococcus thermophilus and Lactobacillus delbrueckii subsp. bulgaricus for traditional yogurt) is added to the treated milk.• The mixture is then incubated under controlled conditions (e.g., temperature, time) to allow the cultures to ferment lactose and produce lactic acid, which thickens the milk and gives yogurt its characteristic tangy flavor and creamy texture.• Thickening and Setting:• Some yogurt processing lines may use stabilizers or thickeners (such as gelatin, pectin, or starch derivatives) to enhance the viscosity and texture of the product.• After fermentation, the yogurt mixture is gently agitated to ensure even distribution of the thickened mass, and then allowed to set in cups, jars, or bulk containers. This can be done using filling machines that dispense the yogurt into packaging while maintaining temperature control for proper setting.
Cooling and Storage:• Once set, the yogurt is rapidly cooled to refrigeration temperatures (usually around 4°C) to halt further fermentation and preserve the desired texture and flavor.• The cooled yogurt is then stored temporarily in a chilled environment before being transferred to the packaging area.
Packaging and Labeling:• Automated filling and sealing machines are used to portion the yogurt into various packaging formats (e.g., cups, pouches, tubs), ensuring accurate fill weights and airtight seals.• Labels containing product information (ingredients, nutritional facts, expiration dates, etc.) are applied to the packages either manually or using automated labeling systems.
Quality Control and Inspection:• Throughout the process, samples are taken at various stages for quality and safety checks, including pH measurement, viscosity assessment, and microbiological analysis.• Final packaged products are visually inspected for defects, and a random sampling may be conducted for sensory evaluation and laboratory testing.
Distribution and Logistics:• The packaged fermented yogurt is loaded onto refrigerated trucks or containers for transportation to retail outlets, wholesalers, or distribution centers, where it will be stored under appropriate cold chain conditions until reaching consumers.
A 10TPH fermented yogurt processing line is designed to handle high volumes of raw materials, efficiently converting them into finished, packaged products while maintaining strict hygiene standards and consistent product quality. It integrates advanced automation, process control systems, and food safety protocols to ensure compliance with regulatory requirements and consumer expectations.
Equipment highlights
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Advanced automation technology
The automation of yogurt processing line refers to the use of various automation equipment and technologies to automate the various links in the yogurt production process. This can improve production efficiency, reduce labor costs, ensure consistency in product quality, and reduce the occurrence of human errors.
The automation of yogurt processing lines mainly includes the following aspects:
1. Automation of raw material delivery: By using automated equipment, the automatic delivery of raw materials is achieved. For example, automatic weighing equipment and conveyor belt systems can be used to automatically dispense raw materials into the mixing tank in predetermined proportions.
2. Mixing and fermentation automation: By using automation equipment, the mixing and fermentation process of yogurt raw materials can be automated. For example, automatic control systems and sensors can be used to monitor parameters such as temperature and pH of yogurt, and automatically adjust fermentation time and temperature.
3. Filling and packaging automation: By using automation equipment, the filling and packaging process of yogurt can be automated. For example, automatic filling and packaging machines can be used to automatically fill and package yogurt according to the predetermined capacity and packaging method.
4. Automation of cleaning and disinfection: By using automated equipment, the cleaning and disinfection process of yogurt processing lines can be automated. For example, automatic cleaning systems and disinfection equipment can be used to automatically clean and disinfect various parts of the yogurt processing line, ensuring the hygiene and safety of the production environment.
5. Data monitoring and management automation: By using automation equipment and information management systems, real-time monitoring and management of production data for yogurt processing lines can be achieved. For example, sensors and automated control systems can be used to monitor real-time parameters such as temperature, pressure, and flow during the production process, and record and manage data for quality control and production optimization.
In short, the automation of yogurt processing lines can improve production efficiency and product quality, while reducing labor costs and the occurrence of human errors. By selecting and applying automation equipment and technology reasonably, the highly automated and intelligent yogurt production process can be achieved.
Equipment list sample of complete yogurt processing line
| Equipment list of complete yogurt processing line (pasteurized milk/yogurt/cheese/cream/butter) |
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| No. | Name | Main technology parameter |
| 1 | Milk receive, storage and cream separator unit | |
| 2 | Electron pound scale | Maximum weighing 500KG |
| 3 | Milk weighing tank | SUS304, single layer, product feeded in through 40 mesh filter net, CIP cleaning ball |
| 4 | Milk acceptor | SUS304, single layer, CIP cleaning ball |
| 5 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 6 | Twin piping filter | SUS304, two pipe, stainless steal filter element 100 mesh |
| 7 | Dish separator | Auto residue discharge |
| 8 | Chiling tank | SUS304, alveolate jacket, attached with compressor |
| 9 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 10 | Preparing unit | |
| 11 | Blending tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
| 12 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 13 | Mini set of plate-type heat exchanger | SUS304, two stages |
| 14 | High speed emulsification tank | SUS304, heat insulated, bottom high speed emulsifier, digital readout thermometer,s upporters with adjustable feet |
| 15 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 16 | Twin piping filter | SUS304, two pipe, stainless steal filter element 100 mesh |
| 17 | Sterilizing and homogenizing unit | |
| 18 | UHT sterilizer | Tub-type, sterilzing temperature 137 C, holding time 4s, full automatic control |
| 19 | High pressure homogenizer | 40MPa (starting box included) |
| 20 | Temperature holding | SUS304, holding 300s |
| 21 | Distributing plate | SUS304, 3 holes |
| 22 | Cheese/butter processing unit | |
| 23 | Bufferying tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
| 24 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 25 | Cream seperator | |
| 26 | Bufferying container | SUS304, with cover |
| 27 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 28 | Butter churner | SUS304, stepless timing |
| 29 | Cheese vat | SUS304, with heating jacket and insising device |
| 30 | Pressor | SUS304, 6 heads |
| 31 | Mould | SUS304, 10L, with cover |
| 32 | Yogurt fermentation unit | |
| 33 | Fermentation tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
| 34 | Rotary pump | SUS304, hard alloy mechanical seal, manual stepless shift |
| 35 | Plate cooler | SUS304, single stage, milk discharge at 4C |
| 36 | Rotary pump | SUS304, hard alloy mechanical seal, manual stepless shift |
| 37 | Filling unit | |
| 38 | Higher position tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
| 39 | Pasteurized milk filling machine | |
| 40 | Yogurt filling machine | |
| 41 | CIP system unit | |
| 42 | Semi-auto CIP system | Outer shell of SUS304, inner shell of SUS316, single cleaning way, concentrated acid/alkali tank adding system based on US technology, 100L×2 acid/alkali concentrate tanks |
| 43 | CIP return pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 44 | Installation part | Whole milk processing line installation and commissioning |
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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