Customization: | Available |
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After-sales Service: | One year |
Warranty: | One year |
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Factory Customized yogurt plant full-auto material dissolving system yogurt production plant
This yogurt processing line produce several types of market milk products, i.e. whole milk, skimmed milk and standardized milk of various fat contents.
This yogurt processing line raw milk can be fresh milk or powder milk, the procedure method can be pasteurization or HTST pasteurizer or UHT processing.
Specifications:
Material: all material used is high quality sus304-2B stainless steel or SUS 316, inner shell δ=3-4mm and out shell δ=2mm and cooling jacket δ=1.5mm;
Structure: cylindrical shape, conical top cover of 15 degree, with skirt base; with PU(Polyurethane) as heat insulation; with cooling dimple pad at tank wall and base.
Usage:
This machine stands between the pasteurizer and the UHT, can be used for PET hot filling or roof shape filling sterilize.
Full automatic control: South hot water pump, PLC full automatic control with touch screen, the precision of temperature control is ±0.5 degree.
Semiautomatic control: South hot water pump, the precision of temperature control is ±0.5 degree.
Usage:
High speed shearing emulsification tank, one of the most advanced blenders in China presently, is widely used in milk, drink and food etc. It can be used in any liquid-liquid, liquid-solid product including emulsion reagent, paint, dye, pigment, paper and so on, which may needs agitation, dispersion, emulsification, equalization, milling, suspending and dissolving in chemical or light industry.
The operating principle of the full auto CIP cleaning system means that the tank body,pipelines,pumps and all valves and also the whole processing line are cleaned on line no need to disconnect the pipes or the equipments,all cleanings are done in the closed circuit.
End product package of this yogurt processing line can be plastic pouches, plastic cups, plastic bottles, glass bottles, roof top box etc.For this milk processing line according to different end product and package type, the production technology is differently designed but commonly include the following steps.
Yoghurt processing line: milk transporting tank or vessels, milk filter and collection tank; cooling and storaging tank(milk chilly tank), Mixing/Blending and milk standardization, cream separation, homogenization, pasteurization(usually using plate type pasteurizer), homogenization, fermentation , and filling
Raw material |
liquid cow milk, goat milk, camel milk, milk powder dissolving with water |
Product |
Pasteurized milk, UHT milk, yogurt, flavored milk, milk drink, sour milk , butter, cheese and so on. |
Capacity |
daily production : 3000L/5000L/10000L/20,000L |
Product package |
Aseptic pouch, Gable Top box, plastic bottle, plastic cup, glass bottle,plastic pouch, Bulk,according to customer's requirement |
Service include |
Turnkey project service: design,manufacture,installation,commissioning,training, after-sale service and son on |
Professional & comprehensive Designing Work for Customers:
pipes ,supply water system and compressed air systems etc;
Shanghai Beyond Machinery Focus on turnkey projects of all dairy products processing lines, we will provide you professional service with high quality machines base on most competitive prices.
Equipment list of 25T/D DAIRY PRODUCTION plant (pasteurized milk\yogurt\cheese\cream\butter) |
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NO. | NAME | MAIN TECHNOLOGY PARAMETER |
1 | MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT | |
2 | electron pound scale | maximum weighing 500KG |
3 | milk weighing tank | made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball |
4 | milk acceptor | SUS304 stainless steel,single layer,CIP cleaning ball |
5 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
6 | twin piping filter | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh |
7 | dish separator | auto residue discharge |
8 | chiling tank | SUS304 stainless steel,alveolate jacket,attached with compressor |
9 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
10 | PREPARING UNIT | |
11 | blending tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
12 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
13 | mini set of plate-type heat exchanger | SUS304 stainless steel,two stages, |
14 | high speed emulsification tank | SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet |
15 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
16 | twin piping filter | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh |
17 | sterilizing,homogenizing unit | |
18 | UHT sterilizer | tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control |
19 | high pressure homogenizer | 40MPa,(starting box included) |
20 | temperature holding | SUS304,holding 300S |
21 | distributing plate | SUS304,3 holes |
22 | cheese\butter processing unit | |
23 | bufferying tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
24 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
25 | cream seperator | |
26 | bufferying container | SUS304,with cover |
27 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
28 | butter-churner | SUS304,stepless timing |
29 | cheese vat | SUS304,with heating jacket and insising device |
30 | pressor | SUS304,6 heads |
31 | mould | SUS304,10L,with cover |
32 | yogurt fermentation unit | |
33 | fermentation tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
34 | rotary pump | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
35 | plate cooler | SUS304,single stage,milk discharge at 4C |
36 | rotary pump | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
37 | filling unit | |
38 | higher position tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
39 | pasteurized milk filling machine | |
40 | yogurt filling machine | |
41 | CIP system | |
42 | semi-auto CIP system | outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks |
43 | CIP return pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
44 | installation part | whole milk processing line installation and commissioning |
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.