20TPH Tomato Paste Complete set of Processing line
The tomato processing line is a complete production line with many related fruit processing equipment. We can establish a tomato processing plant on a turnkey basis. Fresh tomatoes will be processed into tomato puree / ketchup, tomato concentrate and ketchup. The plant consists of the following parts:
Tomato washing machine:
Fresh tomatoes will be received at the starting position of the tomato processing line and transferred to the fruit cleaning and grading office. The tomatoes in the reception area will be cleaned in the cleaning area to remove external dirt and foreign matters from the peel. The cleaned tomatoes will be sent to the inspection and sorting conveyor, where unwanted and damaged tomatoes will be manually separated.
Main equipment: tomato feeding conveyor, tomato washing machine and tomato sorting table.
Descriptions of tomato production line
Shanghai beyond offers complete tomato ketchup production line, on turnkey basis to produce the following end products from tomatoes.
(1)
Tomato puree from
tomato processing plant;
(2)
Tomato paste from tomato paste processing plant;
(3)
Tomato ketchup/sauces from tomato ketchup puree plant;
(4)
Tomato juices from tomato juice processing plant;
Packing lines can be offered depending upon the requirement like product in glass bottles, cans, drums, etc. Manufacturing process involves most modern technology of vacuum evaporation using forced circulation evaporators/scrapped surface evaporators. Evaporation plants are versatile in nature and can concentrate other juices also.
Production line machine composition:
A.fruit collecting and feeding;
B.tomato washing machine;
C.tomato sorting machine;
D.cold break tomato pulping machine;
E.tomato puree storage tank;
F.tubular tomato pre-heating machine ;
G.tomato refining machine;
H.tomato paste/sauce/ketchup evaporator;
I.tomato paste/ sauce/ketchup storage tank;
J.tomato paste/ sauce/ketchup sterilizer;
K.tomato paste/ sauce/ketchup aseptic filling machine.
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Process flow
Raw material:
Fresh tomato--Washing--Sorting--Crushing--Pre-heating--Refining--Vacuum evaporation---Sterilizing--Drum filling (Finished product)
SALIENT FEATURES ARE:
High yield up to 90% of juice
Low energy cost.
Low temperature evaporation resulting improved quality of products.
User friendly.
Semi-automatic as well as fully automatic system available.
Machine list with Technical parameter
| No |
Code |
Equipment Name |
capacity |
Parameter |
| 1 |
A . fresh fruit(tomato) washing unit |
| 2 |
A-1 |
Clapboard elevator |
6T/h |
Height * width: 5500*1000, motor of 2.2KW and adjustable geared motor 20~100RPM, pitch 38.1 anti-corrosion roller chain |
| 3 |
A-2 |
air-blow washer and sorting machine |
6T/h |
stainless steel centrifugal pump ; oxygen pump; lifting speed can be adjustable,size of elevator and sorting roller platform is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding checkered plates |
| 4 |
A-3 |
Clapboard elevator |
6T/h |
motor 2.2KW and speed reducer 20~100RPM, stainless steel plate, 4500 x 1000mm |
| 5 |
|
subtotal: |
|
|
| 6 |
B. Pulping unit |
| 7 |
B-1 |
Crusher |
6T/H |
SUS304, power is about: 18.5KW |
| 8 |
B-2 |
Tempoary storage tank |
1000L |
SUS304, single, installed on the top of the lamp hole mirror, CIP cleaning ball, bottom flange type outlet, with low level, four adjustable legs |
| 9 |
B-3 |
Screw pump |
6T/H |
Manual speed control, outlet pressure 0.6Mpa |
| 10 |
B-4 |
Tubular heat exchanger heater |
6T/H |
Food sanitation, tube heating , with the inlet steam pressure system, automatic control temperature with a outlet thermometer, |
| 11 |
B-5 |
Double beater |
6T/H |
SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 37KW |
| 12 |
B-6 |
Buffer storage tank |
1000L |
SUS304, single, circular, half open, bottom flange outlet, high and low level, pure water inlet |
| 13 |
B-7 |
Screw pump |
6T/H |
Manual speed control, outlet pressure 0.6Mp |
| 14 |
B-8 |
crusher platform |
|
carbon steel frame, stainless steel checkered plate, size: 5000mm×2500mm, central draining |
| 15 |
B-9 |
pulping operation platform |
|
Carbon steel bracket,stainless steel checkered plate, size:3500mm×2500mm, central draining |
| 16 |
|
Subtotal |
|
|
| 17 |
C .Evaporator and concentrating unit |
| 18 |
C-1 |
Buffer storage tank |
5000L |
SUS304, PU insulation, conical head, pull rod valve at bottom discharge , sealed manhole, ladder,high and low level, sampling valve, the top offset vertical mixing, anti-vortex plate, digital thermometer, CIP cleaning ball, adjustable support legs |
| 19 |
C-2 |
Centrifugal pump |
10T/H |
Food grade, mechanical seal, ABB motor, 36M lift |
| 20 |
C-3 |
Double-effect forced circulation evaporator |
4T/H |
SUS304, automatic PLC control, the British Spirax Sarco steam pressure regulating valve system, inlet temperature sensor, pressure sensor, tower water cooling. |
| 21 |
C-4 |
Batch storage tank |
5000L |
SUS304, single layer, digital thermometer, sampling valve, sealed manhole, ladder, top offset vertical mixing, high and low liquid level sensor, adjustable legs |
| 22 |
C-5 |
Rotor pump |
3T/H |
Food grade rubber seal, variable frequency speed regulation |
| 23 |
|
Subtotal |
|
|
| 24 |
D. Sterilizing and filling system |
| 25 |
D-1 |
Tube-in-tube
UHT sterilizer |
1T/H |
SUS304, Tube-in-tube type, automatic PLC control, tower water cooling , the British Spirax Sarco steam pressure regulating valve, sterilization temperature 110 ºC, 60S |
| 26 |
D-2 |
Filling machine |
1T/H |
|
| 27 |
|
Subtotal |
|
|
| 28 |
E CIP system |
| 29 |
E-1 |
Semi automatic single circuit CIP |
2T×3 |
SUS304 outer cladding, inner shell SUS316, 3000L acid and alkali tank, 3000L hot water tank, coil tube heating inside the tank, automatic temperature control, single circuit, United States of America concentrated acid and alkali adding system, with two 200L concentrated acid and alkali tank, 2pieces of centrifugal pump (20T/h, head of 24m) |
| 30 |
R |
CIP return pump |
20T/H |
Food grade, self-sucking, mechanical seal |
Tomato processing and juice extraction equipment:
The washed graded tomatoes will be sent to the juice extraction and processing plant. The juice of fresh tomatoes will be extracted in the juice extraction system. The skin, seeds and fiber of the fruit will be separated from the extractor and then processed manually. The extracted fruit juice is heat treated to avoid quality degradation. Thirdly, it is refined in the pulper and finishing mill to obtain the finished juice. The juice will be further processed into concentrated juice, concentrated to 12 Brix of tomato sauce, 14 Brix of tomato sauce or 28-30 Brix of tomato sauce.
Main equipment: tomato juicer, receiving tank, transfer pump, fruit pulp preheater (shell and tube heat exchanger), pulper and finishing mill, receiving tank, transfer pump, fruit pulp storage and balancing tank.
Tomato evaporator equipment:
In the concentration section, the tomato juice with the concentration of 5 is concentrated to the concentration of 12, 14 or 30 in the multi effect vacuum evaporator. This will be a double effect rising film evaporation device. The juice is concentrated to 30 sugar degrees in an evaporator to make a paste. At this concentration, the juice will turn into a paste. The concentrated paste is then mixed and pasteurized. Pasteurized paste is transferred to paste storage tank.
Main equipment: surface evaporator, forced circulation vacuum evaporator (balance tank, staged flow control valve, feed pump, discharge vessel, steam separator, condenser, concentrate recirculation pump, concentrate discharge pump, condensate pump, vacuum pump, steam pipeline, stainless steel pipeline and accessories, sealed water tank, steam supply system, service water pipeline, control panel).
Packaging:
Tomato paste / tomato paste glass bottle packaging (rotary bottle washer, inspection conveyor (semi-automatic), tomato paste double / four head liquid filling machine, bottle cap and sealing machine (automatic), labeling machine (automatic)
Tank packaging of paste / concentrate - (hot filling screw pump, tank weight adjuster, tank flanging machine, tank bottom sealing machine, semi-automatic filling machine, tank top sealing machine (fixed), cover embossing machine, vacuum tester, tank, steam pipeline, tank conveyor, sticker labeling machine, labeling platform)
Utilities: steam boiler with water softener, cooling tower, pump pipe, air compressor, sewage treatment plant, boiler chimney and all service pipes.
Work flow chart
Company Profile
Our Service
Trade shows
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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