Tomato paste processing line aseptic filling for tomato paste
The tomato processing line is suitable for industrialized processing of a large number of tomatoes. The tomato processing line can realize automatic processing of tomato raw fruit, so that tomatoes that are easy to deteriorate can be transformed into tomato paste and other products that can be stored for 12 or 24 months. The tomato processing line contains many fruit processing equipment with different functions, including hammer crusher, fruit conveyor, cleaner, evaporator and other main equipment. The intermediate sterilization process includes sterilizer and automatic packaging machinery in the final packaging stage. The tomato processing line integrates all the machinery for tomato processing and packaging, thus realizing the whole process from tomato to pulp products.
Main processing flow
1. Tomato Puree from tomato processing line
2. Tomato Paste from tomato paste production line
3. Tomato Ketchup/Sauces from tomato ketchup puree plant/ tomato sauce processing line
4. Tomato Juices from tomato juice processing plant
Packing lines can be offered depending upon the requirement like Product in glass bottles, Cans, Drums, etc. Manufacturing process involves most modern technology of vacuum evaporation using forced circulation evaporators/scrapped surface evaporators. Evaporation plants are versatile in nature and can concentrate other juices also.
Hammer crusher is suitable for fruit crushing in jam and fruit juice processing
It is also suitable for tomato processing line to produce concentrated juice and sauce. The hammer crusher first breaks the peel and seeds, and then separates them from the pulp.
Heating systems can be provided to increase refinery output.
Depending on the desired output, the clarifier can be equipped with different sieve openings.
For large capacity plants, two refinery machines are provided.
The turbo juicer is specially designed for the fine extraction of fruit puree. It is composed of shell, bearing, filter screen cleaning system, rotor with stainless steel blades and stainless steel filter screen.
The company also provides complete sets of equipment, such as service platforms made of stainless steel or black steel, distribution boards and waste treatment and transportation systems.
Production range: minimum 5000 kg / h, maximum 30.000 kg / h
We can provide cold treatment or heat treatment type
Input capacity 0.5 T / h to 20 t / h
It is suggested to improve tomato processing capacity.
For products with high viscosity, it is recommended to use a thermal crushing system. They are used for ketchup and different sauces.
For products with low viscosity, it is recommended to use a cold shut-off system. They are mainly used to concentrate paste.
Tomato cleaning requires 3 times the input capacity of the tomato, in cubic meters per hour.
The sorting conveyor is used to remove damaged tomatoes and green leaves.
The classified tomatoes are chopped by hammer crusher or special integral screw pump.
The chopped tomato paste is preheated in a tube in tube preheater at 65 to 75 ° C.
Pulpers and refiners are used to separate seeds and peels,
The pulper screen has 1 mm perforations.
The clarifier screen has a 0.6 mm perforation.
Tomato yield depends on tomato variety, processing temperature, pulping machine, refining screen and
Rotate the rotor speed.
SALIENT FEATURES ARE:
- High yield up to 90% of juice
- Low energy cost.
- Low temperature evaporation resulting improved quality of products.
- User friendly.
- Semi-automatic as well as fully automatic system available
- Both hot break and cold break systems available.
Production line machine composition:
fruit collecting and feeding;
tomato washing machine;
tomato sorting machine;
cold break tomato pulping machine;
tomato puree storage tank;
tubular tomato pre-heating machine ;
tomato refining machine;
tomato paste/sauce/ketchup evaporator;
tomato paste/ sauce/ketchup storage tank;
tomato paste/ sauce/ketchup sterilizer;
tomato paste/ sauce/ketchup aseptic filling machine.
100kg tomatoes can provide 93-94kg fruit juice.
The preheated juice is stored in the juice tank, and the preheated juice is pumped to the evaporator. The evaporator operation automatically sets the predetermined final Brix of the product.
Evaporator in vacuum
The evaporator capacity is measured according to the water evaporation (L / h).
Concentrated fruit juice is delivered to the sterilizer, heat preservation and cooling system by high-pressure pump.
Aseptic fruit juice is aseptically filled in aseptic bags by aseptic filling machine and barreled.
Packaged products can be stored for 12 to 24 months, depending on their pH and storage conditions.
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
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Raw material
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Fresh tomato(about 4.5brix)
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End product
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Tomato paste (28~30brix)
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Processing capacity
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6 tons per hour based on fresh tomato
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Daily Output
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17~20 tons per day(24hours)
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Packaging
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Aspect drum(5~220L)
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Total power
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220KW
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Steam Consumption
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3.5-4.2 t/h
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Water Consumption
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15-20 t/h
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Cooling circulating
water consumption
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180-250 t/h( inlet temperature: 32ºC;outlet temperature:38ºC)
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Tomato sauce (tomato paste) processing factories also play an important role in the food processing industry, with various scales of processing equipment and processes ranging from small family workshops to large-scale industrial production lines. The following are some specific application cases of tomato sauce processing factories, demonstrating their practical applications in different environments.
Case 1: Small Family style Processing Factory - Handmade Tomato Sauce Background:
• Factory name: Rural Tomato Sauce
• Product type: Handmade tomato sauce
• Production scale: Small scale
Production equipment:
Cleaning machine: a small cleaning machine used for cleaning fresh tomatoes.
Crusher: A small crusher used to crush tomatoes into a pulp.
Heating pot: Stainless steel heating pot, used for boiling and concentrating tomato paste.
Blender: A manual or electric mixer used to mix tomato paste to prevent it from sticking to the bottom.
Filter: A filter used to remove fruit peels and seeds.
Filling machine: a manual or semi-automatic filling machine used to fill tomato sauce into glass bottles.
Sterilization machine: a small pasteurizer used for sterilizing tomato sauce.
• Refrigeration equipment: a small refrigerated warehouse used to store processed tomato sauce.
technological process:
1. Raw tomato receiving and cleaning: Hand select fresh tomatoes and use a cleaning machine for cleaning.
2. Crushing: Put the cleaned tomatoes into a crusher and crush them into a paste.
3. Boiling and Concentrating: Pour tomato paste into a heating pot, heat and boil while stirring continuously, and concentrate to the desired concentration.
4. Filtration: Use a filter to remove the skin and seeds, resulting in a smooth tomato sauce.
5. Filling: Use manual or semi-automatic filling machines to fill tomato sauce into glass bottles.
6. Sterilization: Use a small pasteurizer to sterilize tomato sauce, ensuring the safety and shelf life of the product.
7. Cooling: Quickly cool the sterilized tomato sauce to room temperature.
8. Storage: Store the filled tomato sauce in the refrigerator and keep it at a low temperature.
Success factors:
• Raw material quality: Strictly control the quality of raw tomatoes to ensure the taste and safety of the product.
Market positioning: Positioned as handmade, natural and healthy products, attracting consumers who value quality.
• Sales channels: Sell products through local farmers' markets, social media, and other channels.
Case 2: Medium sized Community Processing Factory - Background of Community Supported Small Enterprises:
• Factory name: Community Tomato Sauce Factory
• Product type: Tomato sauce with multiple flavors
• Production scale: Medium sized
Production equipment:
• Cleaning machine: Medium sized cleaning machine, used for cleaning large quantities of fresh tomatoes.
• Crusher: A medium-sized crusher used to crush tomatoes into a pulp.
Heating pot: a large stainless steel heating pot used for boiling and concentrating tomato paste.
Blender: an electric mixer used to mix tomato paste to prevent it from sticking to the bottom.
• Filter: Medium sized filter used to remove fruit peels and seeds.
Filling machine: semi-automatic or fully automatic filling machine, used to fill tomato sauce into glass or plastic bottles.
Sterilization machine: a medium-sized pasteurizer used for sterilizing tomato sauce.
• Refrigeration equipment: Medium sized refrigerated storage for storing processed tomato sauce.
technological process:
1. Raw tomato receiving and cleaning: Hand select fresh tomatoes and use a cleaning machine for cleaning.
2. Crushing: Put the cleaned tomatoes into a crusher and crush them into a paste.
3. Boiling and Concentrating: Pour tomato paste into a heating pot, heat and boil while stirring continuously, and concentrate to the desired concentration.
4. Seasoning and mixing: Add spices, salt, and other seasonings according to different taste requirements and mix them together.
5. Filtration: Use a filter to remove the skin and seeds, resulting in a smooth tomato sauce.
6. Filling: Use semi-automatic or fully automatic filling machines to fill tomato sauce into glass or plastic bottles.
7. Sterilization: Use a medium-sized pasteurizer to sterilize tomato sauce, ensuring the safety and shelf life of the product.
8. Cooling: Quickly cool the sterilized tomato sauce to room temperature.
9. Storage: Store the filled tomato sauce in the refrigerator and keep it at a low temperature.
Success factors:
• Product diversity: Offering a variety of flavors of tomato sauce to meet the needs of different consumers.
Community support: Relying on the support of the community, establish stable sales channels.
Quality control: A strict quality control system ensures the safety and taste of the product.
Case 3: Large scale industrial processing plants - Background of large-scale production:
• Factory name: Industrial Tomato Sauce Factory
• Product type: Standardized tomato sauce
• Production scale: Large scale
Production equipment:
Cleaning machine: a large cleaning machine used to clean a large amount of fresh tomatoes.
• Crusher: A large crusher used to crush tomatoes into a pulp.
Heating pot: a large stainless steel heating pot used for boiling and concentrating tomato paste.
Blender: A large electric mixer used to stir tomato paste and prevent it from sticking to the bottom.
• Filter: A large filter used to remove fruit peels and seeds.
Filling machine: a fully automatic filling machine used to fill tomato sauce into glass or plastic bottles.
Sterilization machine: a large pasteurization machine used for sterilizing tomato sauce.
• Refrigeration equipment: Large refrigerated storage for storing processed tomato sauce.
Testing equipment: Laboratory testing equipment used to test the quality of products.
technological process:
1. Raw tomato receiving and cleaning: Use conveyor belts and cleaning machines to automate the processing of large quantities of fresh tomatoes.
2. Crushing: Send the cleaned tomatoes into a crusher and crush them into a pulp.
3. Boiling and Concentrating: Put the tomato paste into a heating pot, heat and boil it while stirring continuously, and concentrate it to the desired concentration.
4. Seasoning and mixing: According to product standards, add seasonings such as spices and salt and mix them together.
5. Filtration: Use a large filter to remove the skin and seeds, resulting in a smooth tomato sauce.
6. Filling: Use a fully automatic filling machine to fill tomato sauce into glass or plastic bottles.
7. Sterilization: Use a large pasteurizer to sterilize tomato sauce, ensuring the safety and shelf life of the product.
8. Cooling: Quickly cool the sterilized tomato sauce to room temperature.
9. Testing: Use laboratory testing equipment to conduct quality testing on products to ensure compliance with standards.
10. Storage: Store the filled tomato sauce in a large refrigerated warehouse and keep it at a low temperature.
Success factors:
• Scale production: Utilizing advanced production equipment and automation technology to achieve efficient scale production.
Market expansion: Expand the market through various channels, such as supermarkets, restaurants, food processing plants, etc.
Quality control: A strict quality control system ensures the safety and taste of the product.
These cases demonstrate the application of tomato sauce processing factories of different scales in different scenarios, helping you understand how to choose suitable equipment and process flow according to your own needs.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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The tomato processing line is suitable for industrialized processing of a large number of tomatoes. The tomato processing line can realize automatic processing of tomato raw fruit, so that tomatoes that are easy to deteriorate can be transformed into tomato paste and other products that can be stored for 12 or 24 months. The tomato processing line contains many fruit processing equipment with different functions, including hammer crusher, fruit conveyor, cleaner, evaporator and other main equipment. The intermediate sterilization process includes sterilizer and automatic packaging machinery in the final packaging stage. The tomato processing line integrates all the machinery for tomato processing and packaging, thus realizing the whole process from tomato to pulp products.
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