| After-sales Service: | One year |
|---|---|
| Warranty: | One year |
| Name: | Ice cream turnkey project |
| End product: | Ice cream |
| Condition: | New |
| Voltage: | 380V 50Hz |
| Customization: |
|---|
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Audited Supplier Ice cream processing plant ice cream production facility ice cream processing machine
As a delicious food, ice cream is very popular all over the world. We can use the ice cream processing line to mass produce a variety of ice cream products. The ice cream production plant is the same as other dairy processing plants. We can provide turnkey solutions for ice cream production line projects. Ice cream machines are suitable for dairy factories and industrial research. Customers can add other materials to increase the richness of products. According to different packaging forms, the configuration will be determined according to individual needs.
Raw materials of ice cream processing line
Dry products used in relatively small quantities, such as whey powder, stabilizer and emulsifier, cocoa powder, etc., are usually delivered in bags. Sugar and milk powder can be transported in containers. Liquid products, such as milk, cream, condensed milk, liquid glucose and vegetable fat, are transported by tanker.
Formula of ice cream processing line:
The ingredients used in the production of ice cream include fat, milk solid non fat, sugar / non sugar sweetener, emulsifier / stabilizer, flavoring agent and colorant.
Figure shows ice cream products production line.
1. Ice cream mix preparation module containing
2. Water heater
3. Mixing and processing tank
4. Homogeniser
5. Plate heat exchanger
6. Control panel
7. Cooling water unit
8. Ageing tanks
9. Discharge pumps
10. Continuous freezers
11. Ripple pump
12. Filler
13. Manual Can filler,
14. Wash unit
Workflow of ice cream processing line
Generally speaking, all dry components are weighed, while liquid components can be weighed or proportioned by a volume meter.
Pasteurization of ice cream processing line:
The ice cream mixture flows into the balance tank through the filter, and then is pumped from the balance tank to the plate heat exchanger. It is preheated to 73 - 75 ° C in the plate heat exchanger and homogenized at 140 - 200 bar. The mixture is sterilized at 83 - 85 ° C for about 15 seconds, then cooled to 5 ° C and transferred to the aging tank.
Aging of ice cream processing line
The mixture must be aged at a temperature of 2 to 5 ° C for at least 4 hours with continuous gentle stirring. Aging gives the stabilizer time to play its role and crystallize the fat.
*Continuous freezing:
• pumping a controlled amount of air into the mixture;
• freeze the water in the mixture into a large number of small ice crystals.
*Filling cups, cones and containers;
*Extruded bars and non sticky products;
*Rebar forming
*Packaging and packaging
*Hardening and cold storage
Advantages of ice cream processing line
*Opportunities to realize products with customized formulations.
*The opportunity to produce multiple products using the same processing line.
*Precise metering of blends and additional fragrances.
*Extensive customization of final products.
*Maximum output, minimum production waste.
*Thanks to the most advanced technology, the highest energy saving has been achieved.
*Improve the monitoring system of the production line by monitoring each process stage.
*Record, visualize and print all daily production data.
Characteristics of ice cream processing line
working ability
10 tons / day - 500 tons / day
Products of ice cream processing line
-Soft ice cream
-Flavored ice cream
-Nut ice cream
-Sherbet ice cream
-Dessert ice
-Water ice
-Ice cream in different packages:
Paper / plastic cups; Paper / plastic cartons; Corn ice bar
Equipment of ice cream processing line
*Plate pasteurizer
*Homogenizer
*Storage tank:
Storage tank
Treatment tank
Mixing tank
Aging tank
We can design and manufacture, install and debug the ice cream processing line according to the needs of customers, so as to enable customers to achieve the production capacity of ice cream in the shortest time. We have many successful customers all over the world, and they have achieved remarkable success in their respective fields.
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