| Customization: | Available |
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| After-sales Service: | After-sales service available |
| Warranty: | 12 months |
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The facility is capable of processing 10 metric tons of raw material (in this case, mangoes) into concentrate pulp or juice every hour.
Mango Concentrate Pulp: Mango concentrate pulp is a highly concentrated form of pureed mangoes, typically obtained through a series of processes such as washing, pulping, extraction, clarification, evaporation, and concentration. The final product has a high fruit content and low water content, making it easier to store, transport, and reconstitute into various mango-based beverages, desserts, or food products.
Mango Juice Plant: Alongside the concentrate pulp production, the facility also be equipped to produce mango juice. This involves similar initial stages as concentrate production but with less evaporation, resulting in a beverage-ready product with a lower fruit content and higher water content compared to the concentrate. Mango juice can be further processed (pasteurization, bottling, labeling) for direct consumption or sale in the retail market.
A typical 10 TPH mango concentrate pulp and/or juice processing plant would likely include the following components and stages:
Raw Material Reception and Preparation:• Receiving area: For unloading and temporary storage of fresh mangoes.
• Sorting and grading: To remove damaged or unripe fruits and ensure consistent quality.
• Washing: To clean the mangoes of dirt, pesticides, and other impurities.• Peeling and destoning (optional): Depending on the process, mangoes may be peeled and their stones removed before further processing.
Pulping and Extraction:• Pulping machines: To crush or grind the prepared mangoes into a pulp.
• Juice extraction equipment: To separate the pulp from the fiber and extract the liquid juice fraction.
Clarification and Filtration:• Clarifiers: To remove suspended solids, pulp fibers, and other impurities from the extracted juice.
• Filtration systems: To further refine the juice by passing it through filters (e.g., plate-and-frame, membrane) to achieve the desired clarity and particle-free consistency.
Concentration and Evaporation:• Evaporators: To reduce the water content of the juice by applying heat under vacuum conditions, concentrating it into a thick pulp.• Vacuum systems: To create the necessary low-pressure environment in the evaporator, promoting efficient water vaporization while minimizing thermal degradation of the product.
Sterilization and Storage:• Pasteurization or sterilization units: To ensure the safety and extended shelf life of the concentrate pulp and/or juice by inactivating spoilage microorganisms and enzymes.• Aseptic filling or packaging lines: For filling the concentrate or juice into sterile containers or bags, often under nitrogen atmosphere, to maintain its quality during storage and transportation.
• Storage facilities: Climate-controlled warehouses to store the finished products until they are dispatched to customers.
In summary, a 10 TPH Mango Concentrate Pulp Processing Plant, it is an industrial setup designed to efficiently process large quantities of fresh mangoes into concentrated pulp and/or ready-to-drink juice, following a series of steps including reception, preparation, pulping, extraction, clarification, evaporation (for concentrate), sterilization, and packaging.
Here are the main components that can be found in a mango pulper production line:
Mango washing machine: Used to clean the mangoes before processing, removing dirt and impurities.
Mango peeler: Removes the outer skin of the mangoes, ensuring only the edible flesh remains.
Seed remover: Separates the mango seed from the pulp, typically using centrifugal force or cutting mechanisms.
Pulping machine: Crushes the mango flesh into pulp, usually through a combination of mechanical chopping or grinding.
Filtration system: Removes any remaining solids or fibers from the mango pulp, producing a smooth and consistent texture.
Pasteurizer: Heats the mango pulp to a specific temperature to kill off any bacteria and extend its shelf life. This step is optional depending on the desired end product.
Packaging machine: Fills and seals the mango pulp into containers, such as bottles, jars, or pouches.
A mango pulper production line can be customized based on the desired output capacity and specific processing requirements. It is commonly used in food processing factories or juice production facilities to produce mango pulp for various applications, such as beverages, ice creams, jams, or desserts.
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Raw material: |
mango and pineapple Peach,apricot,plum and other similar flesh fruits with hard seed |
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End product: |
Nature Juice, juice Concentrate, transparent juice, cloudy juice, canned fruits |
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Production capacity: |
20T/D-2000T/D |
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Output percentage: |
≥90% |
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Solid content |
7~12Brix |
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Packing type for end product: |
Aseptic Bag/glass Bottle/PET Bottle /gable Top Box |
The products of the mango concentrated fruit puree processing plant mainly include the following types:
1. Mango concentrated puree: Mango concentrated puree is obtained by processing fresh mangoes through processes such as peeling, pitting, crushing, and filtering. It has a strong mango aroma and taste, and can be used to make various foods and beverages such as jam, jelly, ice cream, and beverages.
2. Mango concentrated juice: Mango concentrated juice is made by extracting fresh mangoes and concentrating them through evaporation. It retains the natural flavor and nutritional components of mangoes and can be consumed directly, as well as used to make fruit juice drinks, seasonings, etc.
3. Mango Jam: Mango jam is a mixture of concentrated mango puree, sugar, acidity agents, and other ingredients cooked together. It has a strong mango flavor and a sweet and sour taste, and can be applied to bread, cookies, and other foods for consumption. It can also be used for baking, making desserts, and so on.
4. Mango ice cream ingredients: Mango concentrated puree can be used as one of the main ingredients for mango ice cream. It gives ice cream a rich mango flavor and increases the richness of the taste.
5. Mango Beverage Ingredients: Mango concentrate juice can be used as one of the main ingredients for mango beverages. It can be directly diluted into mango juice drinks, or mixed with other fruit juices to make various flavors of fruit juice drinks.
In addition to the above products, mango concentrated puree processing plants can also customize production according to market demand and customer requirements, such as mango jam, canned mango pulp, etc.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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