Apple juice production equipment apple juice manufacturing unit
The equipment required for apple juice production covers all aspects from raw material processing to finished product packaging. Here are some of the main devices and their functions:
1. Raw material reception and cleaning
Cleaning machine: used to clean fresh apples, remove surface soil, pesticide residues, and other impurities.
2. Peel and cut into pieces
Peeling machine: automatically or semi-automatic removes the outer skin of apples.
• Slicer: Cut peeled apples into small pieces for subsequent processing.
3. Juice extraction
Juicer: Extract the juice from apple chunks through mechanical pressure. Common types include screw press and centrifugal press.
Crusher: Crush apple chunks into smaller particles for better juice extraction.
4. Filtering
Filter: Used to remove pulp fibers and other impurities from juice, ensuring that the juice is clear and transparent.
Centrifugal separator: separates solid particles from fruit juice by high-speed rotation.
5. Pasteurization
Pasteurizer: Heat the juice to kill microorganisms and extend its shelf life. Common methods include High Temperature Short Term (HTST) and Ultra High Temperature Transient (UHT) sterilization.
6. Cooling and Storage
Cooling System: Quickly cool the sterilized juice to an appropriate temperature to prevent spoilage.
Storage Tanks: Aseptic containers used for temporarily storing cooled fruit juice.
7. Allocation
• Blending Tank: Add sugar, acidity regulators, or other ingredients to the juice as needed to improve its taste.
8. Filling and sealing
Filling Machine: Fill the prepared juice into bottles, cans, or boxes.
Capping Machine: Seal the filled container to ensure the safety and integrity of the product.
9. Packaging and Transportation
Packaging Machine: Packaging finished products for easy transportation and sales.
Palletizer: Stack packaged products neatly on pallets for easy handling.
10. Quality control
• Testing equipment: such as pH meters, sugar meters, etc., used to monitor the quality parameters of fruit juice.
Laboratory equipment: used for testing microorganisms, chemical composition, and other aspects to ensure product quality meets standards.
If you need specific equipment supplier information, you can consider some well-known food processing equipment manufacturers,
Characteristics and advantages
The processing capacity is varied from 60 tons/day to 2000 tons/day.
1. The line Can deal with similar characteristics of fruits.
2. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue
3. Efficient crusher improved the high output percentage of apples and pears
4. Using efficient belt juice extractor to improve the juice efficiency and the output percentage
5. The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency
6. Low-temperature vacuum evaporation Greatly reduce the flavor substances and nutrient losses
7. A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost
8. Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product
9. A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.
Parameters
| Raw material |
Fresh apple/pear |
| End product |
Concentrated juice, clear juice,NFC fresh juice |
| Processing capacity |
From 60tons/day to 1500 tons/day |
| Output percentage |
60-75% |
| Solid content |
10-12Brix |
| concentrated juice content |
65-72Brix |
| End package |
Aseptic bag/gable top box /PET bottle |
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
Planning and construction steps
1. Project planning:
• Determine the size and output requirements of the factory.
Choose a suitable geographical location, considering factors such as logistics and water sources.
Develop detailed project plans and budgets.
2. Design and Approval:
Collaborate with a professional design team to develop factory layout plans and technical solutions.
Complete necessary administrative approval procedures, such as environmental assessment, health permits, etc.
3. Equipment procurement:
Select a suitable equipment supplier based on the design plan.
Purchase the necessary main production equipment and auxiliary facilities.
4. Construction and installation:
Construct the factory and install equipment according to the design drawings.
Conduct strict quality inspections to ensure compliance with standards.
5. Debugging and operation:
Conduct comprehensive performance testing on the production line to ensure the normal operation of each link.
Conduct on-site debugging to optimize the production process.
6. Training and Operations:
Train operators to ensure they can use and maintain equipment correctly.
Formally put into production and begin operation.
7. Quality control:
Establish a comprehensive product quality management system.
Regularly conduct product quality inspections to ensure compliance with standards.
8. Market promotion:
Develop marketing strategies and expand sales channels.
Establish cooperative relationships with distributors and retailers.
If you need more specific technical specifications, price information, or other related details, or if you need help finding reliable equipment suppliers and design teams, please let me know and I can provide you with more support.
Company Profile
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Trade shows
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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