Fruit juice production line Tubular UHT sterilizer and Aseptic filling machine apple processing plant
Complete unit of Apple/ Pear processing line
DESCRIPTION
China is the world's largest producer of apples and pears.The end product is divided into transparent juice,cloudy juice ,NFC fresh nature juice,and juice concentrate.
Complete plant of apples and pears processing equipments include
washing ,crushing,squeeze extractor, enzymolysis, evaporator,sterilizer, aseptic filling and etc. Beyond has created apple and pears processing equipments with different functions like crusher,squeeze extractor are simple construction,easy operation, ,High production efficiency have positioned Beyond as the Chinese market leader in the worldwide.
Characteristics and advantages
The processing capacity is varied from 60 tons/day to 2000 tons/day.
1. The line Can deal with similar characteristics of fruits.
2. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue
3. Efficient crusher improved the high output percentage of apples and pears
4. Using efficient belt juice extractor to improve the juice efficiency and the output percentage
5. The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency
6. Low-temperature vacuum evaporation Greatly reduce the flavor substances and nutrient losses
7. A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost
8. Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product
9. A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.
Apple is a delicious fruit. We can process apples into a variety of Apple products through the apple processing line, so as to turn the perishable fruit into a fruit product suitable for storage and transportation. Large automatic apple processing line can quickly turn apples into apple juice, apple sauce and other products.
Production technology of apple processing line
Apple juice can be divided into transparent juice and turbid juice. Their production processes are similar, including fruit classification, crushing, washing, juice extraction, clarification / homogenization, mixing, sterilization, filling and cooling. The difference between them is a process. Turbid juice is made by homogenization, and transparent juice is made by clarification.
Equipment of apple juice processing plant
Fruit Sorter
Fruit washing machine
Screw Juicer
Fruit pulper
Juice homogenizer
Juice filter
Filling machine
Disinfection kettle
Fruit elevator
Apple sorting in apple processing line
This process is carried out by the fruit sorter. Its purpose is to remove rotten, sick and mechanically damaged apples, and select mature, complete and high-quality apples as raw materials to ensure the quality of apple juice.
Some parts of some apples have disease or mechanical damage, and can be trimmed with stainless steel knives. In addition, you should remove the stem and core before extracting the juice.
Parameters
| Raw material |
Fresh apple/pear |
| End product |
Concentrated juice, clear juice,NFC fresh juice |
| Processing capacity |
From 60tons/day to 1500 tons/day |
| Output percentage |
60-75% |
| Solid content |
10-12Brix |
| concentrated juice content |
65-72Brix |
| End package |
Aseptic bag/gable top box /PET bottle |
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
Ultrafiltation system for clear apple juice
The Ultra-filtration system is designed to produce clear apple juice in the juice processing line.It is consist of tanks,recycling pump,membrane stack as the core part,clear juice pump,clear juice tank,and control system etc.This system has high filtration accuracy and less loss of effective nutrients and aromatic components in the juice.And the system process mature and reliable,high degree of automation,simple operation,high labor intensity.
Apple/Pear juice sterilizing machine
Clear apple juice uses tubular type or plate type sterilizer to process depending on the filling method.If we use the hot filling,then we can use the plate-type pasteurizer.The sterilizing technological process is 90-95ºC for 15 sec;if we use the aseptic filling,then we use the tubular type sterilizer.The sterilizing technological process is 135-137ºC for 4-6 seconds.
Apple/Pear juice filling machine
There are two types for filling,One is for the hot filling,the other is for aseptic filling.The hot filling machine usually connects with pasteurizer,filling into small bottles or pouches;And aseptic filling machine usually connects with tubular type UHT sterilizer,filling into aseptic bags,tetra pak packages.
Company Profile
Our Service
Trade shows
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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