Pineapple processing line concentrate juice Production line turnkey project
Description
The principle of pineapple processing production line is to use a series of automated and semi automated mechanical equipment to process fresh pineapples through multiple processes and ultimately convert them into various finished products, such as fresh cut pineapple slices, canned pineapples, pineapple juice, etc. The following is a detailed introduction to the main principles and various processes of the pineapple processing production line:
1. Raw material reception and pretreatment
• Raw material reception: Receive fresh pineapples from suppliers for preliminary inspection to ensure the quality of the raw materials.
• Cleaning: Use a spray or immersion cleaning machine to remove soil and impurities from the surface of pineapples.
Sorting: Sort pineapples based on their size, shape, and maturity to ensure consistency in subsequent processing.
2. Peel off the skin
Peeling machine: Use a rotary or spiral peeling machine to remove the outer skin of pineapple by mechanical force. Peeling machines are usually equipped with rotating knives that can efficiently remove the skin of pineapples.
• Core removal: Some peeling machines also have a core removal function, which can simultaneously remove the hard core part of the pineapple.
3. Slicing
Slicer: Use a multi blade slicer to slice the peeled pineapple evenly into slices. Slicers can adjust the thickness of slices as needed to meet different product requirements.
• Cutting: For products that need to be cut into small pieces, a cutting machine can be used for further cutting.
4. Cleaning and disinfection
• Secondary cleaning: Use a spray cleaning machine to perform secondary cleaning on the cut pineapple slices to ensure a clean surface.
Disinfection: Use ozone water or chlorine water for disinfection to kill surface bacteria and microorganisms, ensuring the hygiene and safety of the product.
5. Grading and selection
Grading machine: Use an optical grading machine or manual grading machine to grade the cut pineapple slices according to size, color, and shape.
• Selection: Manually or mechanically select pineapple slices that do not meet the standards to ensure product quality.
6. Packaging
Vacuum packaging: Use a vacuum packaging machine to vacuum package the cut pineapple slices, extending their shelf life.
• Modified atmosphere packaging: Use a modified atmosphere packaging machine to fill inert gas (such as nitrogen) to reduce oxidation and maintain the freshness of the product.
7. Filling and sealing
Filling machine: Using an automatic filling machine, cut pineapple slices or pineapple juice are filled into containers such as canning bottles, plastic boxes, etc.
Sealing machine: Use a sealing machine to seal the container, ensuring the sealing and safety of the product.
8. Sterilization
Sterilization machine: Use a high-temperature sterilization machine to sterilize canned products at high temperatures, killing bacteria and microorganisms inside, ensuring the safety and shelf life of the products.
9. Cooling and Storage
• Cooling: Use cooling equipment to quickly cool the sterilized canned products to prevent spoilage.
• Storage: Store the cooled finished products in the warehouse and prepare for shipment.
10. Quality inspection
Quality inspection: Conduct quality inspections in each process to ensure the quality and safety of the product. Common testing items include microbiological testing, chemical composition testing, physical property testing, etc.
11. Finished product packaging and outbound
Finished product packaging: Final packaging of qualified finished products, such as cardboard boxes, pallets, etc.
• Outbound: Transport the packaged finished products to the warehouse or directly to the customer.
Through the collaborative work of the above processes, the pineapple processing production line can efficiently and stably produce high-quality pineapple products. Each process adopts advanced technology and equipment to ensure the continuity of production and the quality of products.
Advantages and strong points
The processing capacity is varied from 60 tons/day to 1500 tons/day.
The line Can deal with similar characteristics of fruits.
Using the high efficient of mango destoner to improve the mango output percentage effectively
Using efficient belt juice extractor to improve the juice efficiency and the output percentage of pineapple.
The production process fully automatic PLC control to save labor and Facilitate production management
Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.
Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products
Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements
Parameters
| Raw material |
Fresh Mango / pineapple |
| End product |
Concentrated juice, clear juice, ,cloudy juice |
| Processing capacity |
From 60tons/day to 1500 tons/day |
| Yield |
50-75% |
| Fruit consistance |
10- 20Brix |
| Product consistance |
60~72Brix |
| End package |
Aseptic bag/gable top box/PET bottle |
The raw materials and products of the pineapple processing production line cover various stages from receiving and processing fresh pineapples to final products. The following is detailed information on raw materials and products:
Raw material
1. Fresh pineapple
• Source: Usually purchased from farms or suppliers to ensure the freshness and quality of raw materials.
• Varieties: Common pineapple varieties include Cayenne, Golden, Queen, etc.
Quality requirements: no pests or diseases, no mechanical damage, moderate maturity.
2. Water
• Purpose: Used for cleaning, disinfection, cooling and other processes.
Quality requirements: Meet drinking water standards and be pollution-free.
3. Additives
• Usage: Depending on the needs of different products, preservatives, antioxidants, sweeteners, etc. may need to be added.
Quality requirements: Meet food safety standards and control the dosage within the specified range.
Product
1. Fresh sliced pineapple
• Form: Fresh pineapple slices, usually vacuum packed or air conditioned packed.
• Usage: Can be consumed directly or used for salads, baking, etc.
• Shelf life: usually ranging from a few days to several weeks, depending on the packaging method and storage conditions.
2. Canned pineapple
• Form: Cut pineapple slices, chunks, or cubes, soaked in syrup or water.
• Usage: Commonly used in cooking, baking, desserts, etc.
Shelf life: usually more than 12 months, depending on the sterilization and sealing effects.
3. Pineapple juice
• Form: Clear or turbid liquid, usually treated with pasteurization.
• Usage: Direct consumption, can also be used for beverage preparation, cooking, etc.
• Shelf life: usually a few months, depending on the packaging method and storage conditions.
4. Freeze dried pineapple
• Form: Dried pineapple slices or chunks made by freeze-drying technology.
• Usage: It can be consumed directly or used for brewing, baking, etc.
• Shelf life: Usually more than 12 months, depending on the packaging method and storage conditions.
5. Pineapple sauce
• Form: Delicate jam, usually containing a certain amount of sugar and pectin.
• Usage: Apply bread, make desserts, etc.
• Shelf life: usually a few months, depending on the packaging method and storage conditions.
The process of customizing a pineapple processing production line involves multiple steps to ensure that the final production line can meet specific production needs and technical requirements. The following is the detailed customization process:
1. Requirement analysis
Customer communication: Conduct detailed communication with customers to understand their production needs, including processing capacity, product types (such as fresh cut pineapple, canned pineapple, pineapple juice, etc.), expected production efficiency, product quality requirements, and budget.
On site inspection: Conduct on-site inspections of the customer's production site, evaluate existing facility conditions and spatial layout, and ensure that new equipment can be installed and operated smoothly.
2. Preliminary scheme design
• Technical team discussion: Based on customer needs, the internal technical team discusses and determines the preliminary design plan. This includes selecting appropriate processing methods (such as peeling, slicing, packaging, etc.) and related configurations.
• Concept drawing: Create a preliminary concept or sketch to showcase the basic structure and functional modules of the equipment.
3. Scheme confirmation
• Scheme presentation: Submit the preliminary design scheme to the client, including technical parameters, expected effects, cost estimates, etc.
Feedback and adjustment: Based on customer feedback, make necessary adjustments and optimizations to the design scheme until the customer is satisfied.
4. Detailed design and engineering drawings
• Detailed design: After the scheme is confirmed, detailed mechanical and electrical design is carried out, including specific dimensions of all components, material selection, control system, etc.
Engineering drawings: Draw detailed engineering drawings, including assembly drawings, part drawings, electrical schematics, etc.
5. Manufacturing and assembly
• Procurement of raw materials: Purchase the required raw materials and components according to the design drawings.
• Processing and manufacturing: Processing and manufacturing according to drawings, including cutting, welding, assembly, etc.
Quality inspection: Strict quality inspections must be conducted at each manufacturing stage to ensure compliance with design requirements.
6. Testing and Debugging
• Preliminary testing: Conduct preliminary testing in the factory to check whether the various functions of the equipment are normal.
Customer acceptance: Invite customers to the factory for on-site acceptance to ensure that the equipment meets all technical requirements and production needs.
Debugging and optimization: Conduct necessary debugging and optimization based on test results and customer feedback.
7. Installation and Training
On site installation: Transport the equipment to the customer's site and perform installation and debugging.
• Operation training: Provide detailed equipment operation training for customers' operators to ensure they are proficient in using and maintaining the equipment.
Operation manual: Provide detailed operation manuals and maintenance guides to help customers better manage and use equipment.
8. After sales service
• Technical support: Provide long-term technical support services to solve problems encountered by customers during use.
• Regular maintenance: Recommend and assist customers in developing a regular maintenance plan to ensure long-term stable operation of the equipment.
• Spare parts supply: Provide various spare parts required for the equipment to ensure timely replacement and maintenance.
9. Continuous improvement
User feedback: Collect user feedback and continuously improve device performance and design.
• Technology upgrade: With the development of technology, provide equipment upgrade services to adapt to new production needs.
Through the above process, it can be ensured that the customized pineapple processing production line not only meets the specific needs of customers, but also has high efficiency, high reliability, and a good user experience.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Certificate
Packaging & Shipping
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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