| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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Mini dairy production line small dairy process line
A mini dairy production line refers to a smaller-scale system used for the processing and production of dairy products. It is typically designed for small or medium-sized dairy farms or businesses that have lower production volumes compared to larger industrial operations.
While the exact configuration may vary depending on specific requirements, a typical mini dairy production line includes the following components:
Milk Reception: This stage involves receiving and testing the raw milk for quality before it is transferred to storage tanks. Basic filtration and cooling processes may also be incorporated.
Pasteurization: The raw milk is pasteurized to eliminate harmful bacteria and ensure food safety. Pasteurization may be achieved through methods such as batch pasteurization or high-temperature short-time (HTST) pasteurization.
Homogenization: If desired, homogenization can be applied to break down fat globules in milk and ensure consistent texture and appearance in the final product.
Cooling: The milk is cooled to the desired temperature before further processing or packaging to maintain product quality and extend shelf life.
Product Specific Processing: Depending on the dairy product being produced, specific processing steps may be included. For example, if cheese is being made, curdling, cutting, draining, and pressing stages may be incorporated.
Packaging: The processed dairy product is packaged into containers suitable for its intended use. This could include bottles, cartons, pouches, or other packaging formats. Packaging equipment, such as filling, sealing, and labeling machines, are utilized to ensure efficient and hygienic packaging.
Quality Control: Throughout the production line, quality control measures are implemented to monitor and maintain product quality. This may involve testing for parameters such as fat content, protein content, pH levels, and microbial load.
Storage and Distribution: The packaged dairy products are stored in designated areas at appropriate temperatures before being distributed to retailers or customers.
Cleaning and Maintenance: Regular cleaning and maintenance protocols are followed to ensure the equipment is properly sanitized, reducing the risk of contamination and maintaining hygiene standards.
Control and Automation Systems: Advanced control and automation systems may be incorporated to monitor and control various parameters, such as temperature, pressure, and flow rates. This helps ensure consistency, efficiency, and quality in the production process.
A mini dairy production line offers a more compact and cost-effective solution for small-scale dairy operations, allowing them to process milk into various dairy products efficiently. It enables farmers and small businesses to produce high-quality dairy products while maintaining control over the entire production process from start to finish.
| Equipment list of 25T/D DAIRY PRODUCTION LINE (pasteurized milk\yogurt\cheese\cream\butter) |
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| NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT | QTY |
| 1 | MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT | ||||
| 2 | electron pound scale | maximum weighing 500KG | set | 1 | |
| 3 | milk weighing tank | 350L | made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball | set | 1 |
| 4 | milk acceptor | 500L | SUS304 stainless steel,single layer,CIP cleaning ball | set | 1 |
| 5 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 1 |
| 6 | twin piping filter | 5T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh | set | 1 |
| 7 | dish separator | 5T/h | auto residue discharge | set | 1 |
| 8 | chiling tank | 5000L | SUS304 stainless steel,alveolate jacket,attached with compressor | set | 4 |
| 9 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 1 |
| 10 | PREPARING UNIT | ||||
| 11 | blending tank | 2500L | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | set | 2 |
| 12 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 2 |
| 13 | mini set of plate-type heat exchanger | 5T/h | SUS304 stainless steel,two stages, | set | 1 |
| 14 | high speed emulsification tank | 600L | SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet | set | 1 |
| 15 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 1 |
| 16 | twin piping filter | 5T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh | set | 1 |
| 17 | sterilizing,homogenizing unit | ||||
| 18 | UHT sterilizer | 2T/h | tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control | set | 1 |
| 19 | high pressure homogenizer | 2T/h | 40MPa,(starting box included) | set | 1 |
| 20 | temperature holding | 2T/h | SUS304,holding 300S | set | 1 |
| 21 | distributing plate | SUS304,3 holes | set | 1 | |
| 22 | cheese\butter processing unit | ||||
| 23 | bufferying tank | 2500L | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | set | 1 |
| 24 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 1 |
| 25 | cream seperator | 1T/h | set | 1 | |
| 26 | bufferying container | 200L | SUS304,with cover | set | 2 |
| 27 | milk pump | 3T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 2 |
| 28 | butter-churner | 150L | SUS304,stepless timing | set | 1 |
| 29 | cheese vat | 1500L | SUS304,with heating jacket and insising device | set | 1 |
| 30 | pressor | SUS304,6 heads | set | 1 | |
| 31 | mould | SUS304,10L,with cover | set | 30 | |
| 32 | yogurt fermentation unit | ||||
| 33 | fermentation tank | 2500L | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | set | 3 |
| 34 | rotary pump | 10T/h | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift | set | 1 |
| 35 | plate cooler | 10T/h | SUS304,single stage,milk discharge at 4C | set | 1 |
| 36 | rotary pump | 1T/h | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift | set | 1 |
| 37 | filling unit | ||||
| 38 | higher position tank | 1000L | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | set | 1 |
| 39 | pasteurized milk filling machine | set | 1 | ||
| 40 | yogurt filling machine | set | 1 | ||
| 41 | CIP system | ||||
| 42 | semi-auto CIP system | 4×1T | outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks | set | 1 |
| 43 | CIP return pump | 20T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 4 |
| 44 | installation part | ||||
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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