| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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Factory Customized CIP system uht milk processing plant
Plate sterilizer (UHT)
Technicals: 5ºC→65ºC(homogenizer)→137ºC(3-5S)→20ºC-25ºC. This UHT system adopts ultra high heat treatment to sterilize the liquid dairy products, tea drink and juice for the the aseptic filling production; the sterilize temperature is 137ºC holding for 3~5S,by this procedure to remain the nature nutrition and flavor of the milk and juice;
This machine has the following characteristics: high heat reuse efficiency, tight structure design fine looking and temperature control well etc; discharge temperature of this machine can be self controlled so it is available for the hot filling procedure and meanwhile for aseptic cold filling;
Control styles:
full-automatic controlled
(PLC, touch screen).
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
| FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER |
| A | milk reception unit | ||
| A-1 | loadometer |
maximum weighing 30T |
|
| A-2 | distribution plate |
material-touch SUS304 stainless steel,six holes |
|
| A-3 | electron pound scale |
maximum weighing 1000KG | |
| A-4 | milk weighing tank | 500L | material-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball |
| A-5 | milk acceptor | 1000L | material-touch SUS304 stainless steel,single layer,CIP cleaning ball |
| A-6 | milk pump | 10T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| A-7 | twin piping filter | 10T/h | SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh |
| A-8 | plate cooler | 10T/h | material-touch SUS304 stainless steel,one section,temperature change=16ºC,outlet milk temperature is 4ºC |
| A-9 | storage tank | 10000L | material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs |
| A-10 | milk pump |
5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| B | raw milk pre-pasteurization unit | ||
| B-1 | plate-Pasterlizer | 5T/h | SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
| B-2 | cream separator | 5T/h | disk separator,auto control,three-phase,started with frequency conversion,self-discharging |
| B-3 | high pressure homogenizer | 5T/h | (starting box included) |
| B-4 | storage tank | 5000L | material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs |
| B-5 | milk pump |
10T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| C | cream storage and pasteurize unit | ||
| C-1 | cream storage tank | 1000L | material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
| C-2 | rotary pump | 0.5T/h | material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
| C-3 | rotary pump | 2T/h | material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
| C-4 | plate-Pasterlizer | 0.5T/h | material-touch SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
| D | blending unit | ||
| D-1 | blending tank | 3000L | material-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs |
| D-2 | milk pump | 5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| D-3 | plate heater union | 5T/h | material is SUS304,one section,heating with hot water,temperature change:50ºC,automatic temperature control |
| D-4 | high-speed emulsification tank | 1000L | material-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs |
| D-5 | milk pump | 5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| D-6 | double pipe filters | 5T/h | material-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes |
| D-7 | operate platform | SUS304,1200*1200*1200mm | |
| E | yogurt sterilizing,homogenizing unit | ||
| E-1 | Yogurt Pasterlizer | 3T/h | material-touch SUS304 stainless steel,plate type,95ºC,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
| E-2 | high pressure homogenizer | 3T/h | 25MPa,(starting box included) |
| E-3 | temperature holding | 3T/h | material-touch SUS304 stainless steel,holding 300S |
| F | high level storage and fermentation unit | ||
| F-1 | fermentation tank | 2000L | material-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs |
| F-2 | operate platform | SUS304,8000*800*1600mm | |
| F-3 | high level platform | SUS304,9000*3500*2200mm | |
| G | yogurt and cream filling unit | ||
| G-1 | plastic cup filling machine | auto filling, auto sealing, each cup 200ml, speed 4000cups per hour | |
| G-2 | plastic bottle rinsing machine | 2000bottle/hour, bottle volume is 1L, bottle rinsing | |
| G-3 | plastic bottle filler | 2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1 | |
| G-4 | manual bottle loading platform | SUS304 | |
| G-5 | air conveyor | SUS304,5 meters long,include air fan | |
| G-6 | conveyer belt | SUS304,(including power head),40m | |
| G-7 | sleeve labelling machine | SUS304,5000pcs/h | |
| G-8 | shrink lable machine | SUS304, steam heating,5000pcs/h | |
| G-9 | film wrapper | 5000BPH | |
| G-10 | printer | ||
| H | aseptic birck filling unit | ||
| H-1 | UHT sterilizer | 2T/h | tub-type,sterilzing temperature 137 ºC,holding time 4S,full automatic control |
| H-2 | full-auto vacuum degasser | 2T/h | full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device |
| H-3 | high pressure homogenizer | 2T/h | 40MPa,(starting box included) , |
| H-5 | bricks aseptic filling machine | 1000ml/bag 2000 piece per hour |
|
| H-6 | cap machine | ||
| H-7 | conveyor | SUS304, 8 meters | |
| H-8 | printer | ||
| I | Ice cream processing unit | ||
| I-1 | HIGH SPEED MIXING TANK | V=300L | |
| I-2 | CENTRIFUGAL PUMP | Q=3t/h | SUS304,Pump Head 24M,Hard Alloy Mechanical Seal |
| I-3 | TUB FILTER | Q=3t/h | SUS304,100 mesh |
| I-4 | HIGH PRESSURE HOMOGENIZER | Q=250L/h | SUS304,25MPa |
| I-5 | AGING TANK | V=200L | SUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet |
| I-6 | CENTRIFUGAL PUMP | Q=3t/h | SUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| I-7 | ICE CREAM FREEZER MACHINE | Q=300L/h | SUS304, |
| I-8 | ICE CREAM FILLING MACHINE | Q=300L/h | SUS304 |
| I-9 | FAST COOL ROOM |
V=15M3 | Cool with freon,working at -28ºC |
| J | full auto CIP system | ||
| J-1 | full-auto CIP system | 4×3T | outer coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks |
| J-2 | return pump | 20T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| Part2: accessory equipments and Installation | |||
| Flow No. | Name | Model | Main technical parameters |
| A | boiler system | ||
| A-1 | fuel boiler host |
2T/h | Evaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps |
| A-2 | boiler auxiliaries | including fuel tank, refuelling plane, sampling device | |
| A-3 | boiler installation | including installation material, quick-wear parts, test fee etc | |
| B | conpressed air system | ||
| B-1 | low-pressure compressor |
1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter | |
| C | tower water system | ||
| C-1 | cooling tower |
100T/h | circulation water capacity 100T/H, hot water temperature 37 ºC, cooled wate temperature 32 ºC |
| C-2 | tower water pool | 3000L | SUS304, single layer |
| C-3 | water pump | 100T/h | vertical multistage pump, lift 32 meters |
| C-4 | tower water control system | cabinet material is SUS304, including the control of cooling tower, water pump | |
| D | ice water machine system | ||
| D-1 | ice water machine unit | Refrigerating capacity 300000 calories, water-cooled, full automatic control | |
| D-2 | ice water pool | 10000L | SUS304 |
| D-3 | water pump | 100T/h | vertical multistage pump, lift 32 meters |
| D-4 | ice water control system | cabinet material is SUS304, including the control of ice water system, water pump | |
| E | water treatment system | ||
| E-1 | water treatment machine unit | 10T/h | including sand filter, carbon filter, ion exchange, first stage RO system, automatic control |
| E-2 | water tank | 10000L | SUS304, single laye |
| Equipment list of milk processing equipments | |||
| No. | Name | Size | Main parameter |
| 1 | Milk reception and storage unit | ||
| 2 | Milk acceptor | 300L | SUS304 stainless steel, single layer, CIP spraying ball |
| 3 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 4 | Single piping filter | 3T/H | SUS304, single pipe, stainless steal filter element of 100 mesh |
| 5 | Milk storage tank | 1000L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 6 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 7 | Blending unit | ||
| 8 | Storage tank | 500L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 9 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 10 | Single piping filter | 3T/H | SUS304, single, stainless steal filter element of 100 mesh |
| 11 | Plate-type exchanger | 1.5T/H | SUS304, double pipes |
| 12 | High pressure homogenizer | 500L/H | 40MPa |
| 13 | Cream separtor unit | ||
| 14 | Milk separator | 500L/H | The content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm |
| 15 | Buffer container | 100L | SUS304, with a cover, single layer |
| 16 | Buffer & cooling container | 100L | SUS304, with a cover, single layer |
| 17 | Milk pump | 3T/H | SUS304, with a cover, heat insulated, dimple pad jackets |
| 18 | Butter churner | 100L | SUS304 |
| 19 | Yogurt storage, ferment and filling unit | ||
| 20 | Temporary and ferment storage tanks | 500L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 21 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 22 | Rotor pump | 1T/H | SUS304, hard alloy mechanical seal, adjustment speed by manual |
| 23 | Plastic pouch filling machine | ||
| 24 | Plastic cup-shaped filling machine | ||
| 25 | CIP system unit | ||
| 26 | Manual CIP system | 3×500L | SUS304, single clening circulation, with CIP pump of connected tanks |
| 27 | CIP return pump | 10T/H | SUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished |
| 28 | Power system unit | ||
| 29 | Cold water equipment | 7000 kcale per hour, air cooling refrigeration | |
| 30 | Hot water boiler | 1000Kg/h, outlet temperature is 90°C | |
| 31 | Installation system | Stainless steel piping system,power piping system, electric controlling box, electric installation material, installation and commissioning | |
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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