| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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Fruit Cleaning Machine New Circulating Water Bubble Processor for Food Processing Lines
Bubble vegetable cleaning machine is a device that uses the water flow effect generated by bubbles to clean vegetables. This type of machine injects a large amount of bubbles into the water through the bottom air pump. During the rising process of the bubbles, it drives the water to flow, thereby gently and effectively rolling and impacting the vegetables, removing sediment, pesticide residues, and other impurities from the surface of the vegetables.
Compared to manual cleaning, bubble vegetable cleaning machines have the following advantages:
1. Efficient cleaning: The effect of bubbles can penetrate into the gaps of vegetables, resulting in a more thorough cleaning effect.
2. Save manpower: The automated cleaning process reduces manual labor and improves work efficiency.
3. Reduce damage: Compared to direct scrubbing, the gentle effect of bubbles reduces damage to the vegetable skin, maintaining the freshness and appearance of the vegetables.
4. Adjustable: Some advanced models allow adjustment of bubble strength and cleaning time to adapt to different types and degrees of dirt in vegetables.
5. Water conservation and environmental protection: The design of recycled water can effectively save water resources, and some machines are equipped with sewage treatment systems to reduce environmental pollution.
This type of equipment is widely used in large canteens, vegetable processing enterprises, catering chain backends, and households, and is an important tool to ensure food safety and improve cleaning efficiency.
Usage:
This machine is widely used to gently wash the fruits and vegetables.
Structure:
This machine produce water bubble by air blower to wash the fruits, it is composed of water cabinet, feeding device, fan etc. The elevator can be matched with washer and it is made of SUS304 stainless steel or plastic material, extra water spraying device can be installed on the elevator.
Advantage:
1.During the washing procedure, under the motivity of water current and bubble, the fruit or vegetables revolution without fixed direction to be washed thoroughly, salts and pesticide that remain on it is meanwhile removed.
2. Fruits & vegetables are pushed to the steel roll elevator by spouted water under compressed air, then turn to the next processing step.
3. The used water can be recycled after filtration.
4. The capacity of this equipment is changeable as the motor of engine is equipped with stepless shift.
Technical parameter of fruit washer
| Name | Description |
mm L*W*H |
Suggested capacity | Suggested power(kw) |
| The capacity and power say to different raw fruits | ||||
| GQXJ-2 | Material :SUS304 stainless steel,speed is stepless adjusted,with air fan and compressing pump | 3000*800*1200 | ≤2T/H | 2.2 |
| GQXJ-5 | 3500 *1000*1200 | 3~5T/H | 3 | |
| GQXJ-10 | 5000*1100*1200 | 6~10T/H | 4.4 | |
| GQXJ-15 | 5000*1300*1200 | 11~15T/H | 5.5 | |
| GQXJ-20 | 5000*1500*1200 | 16~20T/H | 5.5 | |
The application case of Bubble Washing Machine demonstrates its practical application in different industries:
1. Fruit and vegetable cleaning
1.1 Case Background
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Customer: A large fruit and vegetable processing enterprise
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Product: Various fresh fruits and vegetables
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Capacity: Daily processing capacity of 50 tons
1.2 Application Scenarios
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Raw material reception: Receive fresh fruits and vegetables from cooperative farmers.
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Preliminary screening: Conduct preliminary screening on fruits and vegetables to remove obvious damaged parts.
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Bubble cleaning: Place fruits and vegetables in a bubble cleaning machine, and use the impact force generated by bubbles and the circulation of water flow to thoroughly remove surface dirt, pesticide residues, and microorganisms.
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Secondary cleaning: After bubble cleaning, rinse with clean water twice to ensure cleanliness.
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Grading: Classify cleaned fruits and vegetables according to size and shape.
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Packaging: Packaging graded fruits and vegetables for sale or further processing.
1.3 Key equipment
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Bubble cleaner: used for preliminary cleaning of fruits and vegetables.
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Clear water flushing device: used for secondary cleaning.
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Grading machine: used for grading fruits and vegetables.
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Packaging machine: used for packaging fruits and vegetables.
2. Seafood cleaning
2.1 Case Background
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Customer: A seafood processing plant in Norway
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Product: Various seafood (such as shrimp, fish, shellfish)
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Capacity: Daily processing capacity reaches 30 tons
2.2 Application Scenarios
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Raw material reception: Receive fresh caught seafood from fishing boats.
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Preliminary screening: Conduct preliminary screening on seafood to remove impurities.
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Bubble cleaning: Place seafood in a bubble cleaner and use the impact force generated by bubbles and the circulation of water flow to thoroughly remove surface dirt and microorganisms.
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Secondary cleaning: After bubble cleaning, rinse with clean water twice to ensure cleanliness.
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Classification: Classify cleaned seafood by type and size.
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Processing: According to customer needs, further processing such as shell removal and visceral removal is carried out.
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Packaging: Packaging processed seafood for sale or export.
2.3 Key Equipment
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Bubble cleaner: used for preliminary cleaning of seafood.
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Clear water flushing device: used for secondary cleaning.
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Classification machine: used for classifying seafood.
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Processing equipment: used for shell removal, visceral removal, and other processing.
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Packaging machine: used for packaging seafood.
3. Cleaning of traditional Chinese medicinal materials
3.1 Case Background
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Customer: A traditional Chinese medicine production enterprise
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Product: Various traditional Chinese medicinal herbs
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Capacity: Daily processing capacity reaches 10 tons
3.2 Application Scenarios
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Raw material reception: Receive fresh or dried Chinese medicinal materials from cooperative farmers.
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Preliminary screening: Conduct preliminary screening on traditional Chinese medicinal materials to remove impurities.
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Bubble cleaning: Place traditional Chinese medicine into a bubble cleaning machine, and use the impact force generated by bubbles and the circulation of water flow to thoroughly remove surface soil, dust, and pesticide residues.
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Secondary cleaning: After bubble cleaning, rinse with clean water twice to ensure cleanliness.
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Drying: Dry the cleaned Chinese medicinal materials to restore their dry state.
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Packaging: Packaging dried Chinese medicinal materials for sale or further processing.
3.3 Key Equipment
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Bubble cleaner: used for preliminary cleaning of traditional Chinese medicine.
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Clear water flushing device: used for secondary cleaning.
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Drying machine: used for drying traditional Chinese medicinal materials.
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Packaging machine: used for packaging traditional Chinese medicinal materials.
Success factors
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Equipment selection: Choose high-quality equipment that meets production needs.
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Process optimization: Continuously optimize the cleaning process to improve cleaning effectiveness and production efficiency.
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Quality control: A strict quality control system ensures product quality at every stage.
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Environmental protection: Take measures to reduce wastewater and exhaust emissions and protect the environment.
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Employee training: Regularly train employees to improve their operational skills and safety awareness.
In order to provide a professional customized solution for Bubble Fruit Washing Machine, we need to comprehensively consider the performance, hygiene standards, automation level, and specific usage requirements of the equipment. Here is a detailed customization plan:
1. Requirement analysis
• Cleaning object: Determine the type, size, and characteristics (such as vulnerability) of the fruit that needs to be cleaned.
• Production requirement: The number of fruits that need to be processed per hour or per day.
Cleaning standards: Determine the cleanliness requirements after cleaning according to the hygiene standards of the food industry.
• Space limitations: Understand the size and layout of the space for installing equipment.
2. Process flow design
• Pre treatment: Remove large particle impurities (such as soil, branches, leaves, etc.) from the surface of fruits.
Bubble cleaning: Loosen and remove dirt from the surface of fruits by generating a large number of bubbles.
Spray rinsing: Rinse the fruit thoroughly with clean water to ensure thorough cleaning.
• Rinse and disinfect: Use appropriate disinfectants for disinfection, then rinse with clean water to remove residues.
• Drain: Remove excess water from the surface of fruits through vibration or rotation.
Drying: Optional step, use hot air or other methods to dry the fruit.
3. Equipment selection
• Core component selection:
Bubble Generator: Choose an efficient bubble generator to ensure uniform distribution and sufficient amount of bubbles.
• Pumping system: Select the appropriate pump based on the water flow pressure and flow requirements.
Control system: It is recommended to use a PLC control panel to achieve automated operations and data recording functions.
• Conveyor system: Choose an appropriate conveyor belt or chain system to ensure smooth movement of fruits during the cleaning process.
Spray system: Choose the appropriate nozzle type and layout to ensure comprehensive coverage of the cleaning area.
• Supporting facilities:
Pre washing tank: used for initial removal of large particle impurities.
Main washing tank: the main area for bubble cleaning.
• Rinse tank: used for final rinsing with clean water.
• Drainage device: such as vibrating screen or rotating basket, to help remove excess water.
Drying device: If necessary, a hot air drying system can be added.
4. Detailed design and manufacturing
Mechanical design: Conduct detailed mechanical design based on the selected equipment type and specifications, including structure, material selection, etc.
Electrical design: Design electrical control systems to ensure the safety and stability of equipment.
Manufacturing and assembly: Strictly follow the design drawings and specifications for manufacturing and assembly to ensure quality.
5. On site installation and debugging
Transportation and Unloading: Safely transport the machine to its destination and carefully unload it.
• Positioning installation: Place each component in the pre planned position and complete electrical wiring and other work.
• Start up test: Conduct a comprehensive inspection before the initial operation, and then gradually turn on each part of the function to observe if it works properly.
Performance verification: Verify the performance of the equipment through a series of tests to ensure that the expected cleaning effect and production capacity are achieved.
6. Training and after-sales service
• Operation training: Provide training for operators on equipment operation and maintenance.
• Technical support: Provide long-term technical support and services, including regular maintenance, troubleshooting, etc.
7. Additional Features and Optimization
Online monitoring system: Install temperature, pressure and other sensors to monitor key parameters during the cleaning process in real time.
Energy saving design: adopting an efficient heat recovery system to reduce energy consumption.
Wastewater treatment: Set up a wastewater treatment system to ensure that emissions meet standards.
Automated packaging: Combining automated packaging lines to improve the overall efficiency of the production line.
8. Environmental Protection and Sustainable Development
Wastewater treatment: Set up a wastewater treatment system to ensure that emissions meet standards.
• Waste management: Reasonably dispose of the waste generated during the production process, such as slag, which can be considered for use as feed or other purposes.
9. Certification and Compliance
• Obtain relevant certifications: Ensure that the equipment complies with international standards such as ISO, CE, etc.
Compliance check: Regularly conduct compliance checks to ensure that the production process complies with relevant regulatory requirements.
By following the above steps, you can obtain an efficient, safe, and customized bubble fruit cleaning machine. If you have more specific requirements or need to further refine certain parts, please let me know so that I can provide you with a more personalized solution.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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