UHT milk processing line UHT milk production equipment

• After-sales Service: One year
• Warranty: One year
• Process: sterilizing
• Power Source: Electric
• Certification: CE, ISO9001
• Automatic Grade: Automatic
• Model NO.: BEYOND
• Application: Milk, Yogurt, Milk Powder, Cheese
• Customized: Customized
• Name: Milk processing line
• Material: SUS304
• Raw material: Fresh milk or milk powder
• End product: UHT milk or pasteurized milk
• Package type: Plastic bag, plastic bottle
• Transport Package: Standard Package for Exported Goods
• Specification: Different model
• Trademark: Beyond
• Origin: Shanghai China
• Production Capacity: 50 Sets Per Month

Product Description

UHT milk processing line UHT milk production equipment

UHT (Ultra High Temperature) milk processing line is an automated production line used for producing ultra-high temperature sterilized milk. This process ensures that milk is processed and packaged under sterile conditions, prolonging the shelf life of the product, which typically allows milk to be stored at room temperature for several months without spoilage.

The following is the basic process and components of UHT milk processing line:

Pre processing: • Receiving and storage: Raw milk is first received and stored in a refrigerated container, kept at a low temperature to prevent bacterial growth Filtering: Remove impurities such as hair and soil from milk through a filter.
• Standardization: An optional step to adjust the fat content of milk to specific standards, such as whole fat, low-fat, or skim Preheating: Milk is heated to a certain temperature for subsequent sterilization treatment.
• UHT sterilization: • Ultra high temperature instantaneous sterilization: Milk is heated to at least 135 ° C to 150 ° C in a very short time (usually a few seconds), and then rapidly cooled. This rapid heating and cooling can effectively kill all harmful microorganisms while preserving the nutritional content and natural flavor of milk as much as possible Sterile environment: The entire sterilization process is carried out in a completely enclosed and sterile system, ensuring that external contamination does not affect the product.
• Sterile filling: The sterilized milk is directly fed into a sterile filling machine and filled into pre sterilized packaging containers in a sterile environment, such as paper boxes, plastic bottles, or composite film packaging bags Sealing and cooling: The container is immediately sealed to maintain a sterile state, and then the temperature is lowered through a cooling system to prepare for market circulation.
Quality control and inspection: Throughout the entire process, there are multiple quality monitoring points, including raw milk testing, sterilization effect monitoring, and finished product testing, to ensure the safety and quality of the final product.
• Packaging and palletizing: • The packaged UHT milk is packaged on an automatic packaging line, then palletized and ready for shipment to retailers or distribution centers.

The UHT milk processing line adopts highly automated technology to reduce manual intervention, improve production efficiency and safety. This technology is not only applicable to milk, but also widely used in the processing of other liquid foods such as fruit juice and soy milk.
 

Condition: New

Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months

Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle

Product storage condition: room temperature; low temperature;

 

The other is pasteurized milk. In order to maintain the nutrition of milk as much as possible, some milk is processed by pasteurization technology: the milk is heated to 62-65 ° C for 30 minutes. Through this technology, 97.3% ~ 99.9% of bacteria in milk can be eliminated. There are also some thermophilic bacteria, thermophilic bacteria and spores, but they are the most beneficial lactic acid bacteria. In addition, pasteurized milk has high requirements for milk source.



Milk collection and storage

Refrigerated milk storage tanks are used for milk collection, cooling and storage in milk collection centers, pastures, dairy plants, food factories and dairy farmers. Refrigerated milk storage tank is an important supporting equipment for mechanized milking ranch and artificial milking ranch. In addition, it can cool and store other liquid materials to prevent bacterial propagation.

Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line

Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.

 

 

FLOW NO.	NAME	SIZE	MAIN TECHNOLOGY PARAMETER
A			milk reception unit
A-1	loadometer		maximum weighing 30T
A-2	distribution plate		material-touch SUS304 stainless steel,six holes
A-3	electron pound scale		maximum weighing 1000KG
A-4	milk weighing tank	500L	material-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball
A-5	milk acceptor	1000L	material-touch SUS304 stainless steel,single layer,CIP cleaning ball
A-6	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
A-7	twin piping filter	10T/h	SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh
A-8	plate cooler	10T/h	material-touch SUS304 stainless steel,one section,temperature change=16ºC,outlet milk temperature is 4ºC
A-9	storage tank	10000L	material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
A-10	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
B			raw milk pre-pasteurization unit
B-1	plate-Pasterlizer	5T/h	SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
B-2	cream separator	5T/h	disk separator,auto control,three-phase,started with frequency conversion,self-discharging
B-3	high pressure homogenizer	5T/h	(starting box included)
B-4	storage tank	5000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
B-5	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
C			cream storage and pasteurize unit
C-1	cream storage tank	1000L	material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet
C-2	rotary pump	0.5T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-3	rotary pump	2T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-4	plate-Pasterlizer	0.5T/h	material-touch SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
D			blending unit
D-1	blending tank	3000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs
D-2	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-3	plate heater union	5T/h	material is SUS304,one section,heating with hot water,temperature change:50ºC,automatic temperature control
D-4	high-speed emulsification tank	1000L	material-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs
D-5	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-6	double pipe filters	5T/h	material-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes
D-7	operate platform		SUS304,1200*1200*1200mm
E			yogurt sterilizing,homogenizing unit
E-1	Yogurt Pasterlizer	3T/h	material-touch SUS304 stainless steel,plate type,95ºC,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
E-2	high pressure homogenizer	3T/h	25MPa,(starting box included)
E-3	temperature holding	3T/h	material-touch SUS304 stainless steel,holding 300S
F			high level storage and fermentation unit
F-1	fermentation tank	2000L	material-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs
F-2	operate platform		SUS304,8000*800*1600mm
F-3	high level platform		SUS304,9000*3500*2200mm
G			yogurt and cream filling unit
G-1	plastic cup filling machine		auto filling, auto sealing, each cup 200ml, speed 4000cups per hour
G-2	plastic bottle rinsing machine		2000bottle/hour, bottle volume is 1L, bottle rinsing
G-3	plastic bottle filler		2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1
G-4	manual bottle loading platform		SUS304
G-5	air conveyor		SUS304,5 meters long,include air fan
G-6	conveyer belt		SUS304,(including power head),40m
G-7	sleeve labelling machine		SUS304,5000pcs/h
G-8	shrink lable machine		SUS304, steam heating,5000pcs/h
G-9	film wrapper		5000BPH
G-10	printer
H			aseptic birck filling unit
H-1	UHT sterilizer	2T/h	tub-type,sterilzing temperature 137 ºC,holding time 4S,full automatic control
H-2	full-auto vacuum degasser	2T/h	full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device
H-3	high pressure homogenizer	2T/h	40MPa,(starting box included) ,
H-5	bricks aseptic filling machine		1000ml/bag 2000 piece per hour
H-6	cap machine
H-7	conveyor		SUS304, 8 meters
H-8	printer
I			Ice cream processing unit
I-1	HIGH SPEED MIXING TANK	V=300L
I-2	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump Head 24M,Hard Alloy Mechanical Seal
I-3	TUB FILTER	Q=3t/h	SUS304,100 mesh
I-4	HIGH PRESSURE HOMOGENIZER	Q=250L/h	SUS304,25MPa
I-5	AGING TANK	V=200L	SUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet
I-6	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
I-7	ICE CREAM FREEZER MACHINE	Q=300L/h	SUS304,
I-8	ICE CREAM FILLING MACHINE	Q=300L/h	SUS304
I-9	FAST COOL ROOM	V=15M3	Cool with freon,working at -28ºC
J			full auto CIP system
J-1	full-auto CIP system	4×3T	outer coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks
J-2	return pump	20T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
			Part2: accessory equipments and Installation
Flow No.	Name	Model	Main technical parameters
A			boiler system
A-1	fuel boiler host	2T/h	Evaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps
A-2	boiler auxiliaries		including fuel tank, refuelling plane, sampling device
A-3	boiler installation		including installation material, quick-wear parts, test fee etc
B			conpressed air system
B-1	low-pressure compressor		1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter
C			tower water system
C-1	cooling tower	100T/h	circulation water capacity 100T/H, hot water temperature 37 ºC,  cooled wate temperature 32 ºC
C-2	tower water pool	3000L	SUS304, single layer
C-3	water pump	100T/h	vertical multistage pump, lift 32 meters
C-4	tower water control system		cabinet material is SUS304, including the control of cooling tower, water pump
D			ice water machine system
D-1	ice water machine unit		Refrigerating capacity 300000 calories, water-cooled, full automatic control
D-2	ice water pool	10000L	SUS304
D-3	water pump	100T/h	vertical multistage pump, lift 32 meters
D-4	ice water control system		cabinet material is SUS304, including the control of ice water system, water pump
E			water treatment system
E-1	water treatment machine unit	10T/h	including sand filter, carbon filter, ion exchange, first stage RO system, automatic control
E-2	water tank	10000L	SUS304, single laye

Equipment list of milk processing equipments
No.	Name	Size	Main parameter
1	Milk reception and storage unit
2	Milk acceptor	300L	SUS304 stainless steel, single layer, CIP spraying ball
3	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
4	Single piping filter	3T/H	SUS304, single pipe, stainless steal filter element of 100 mesh
5	Milk storage tank	1000L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
6	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
7	Blending unit
8	Storage tank	500L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
9	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
10	Single piping filter	3T/H	SUS304, single, stainless steal filter element of 100 mesh
11	Plate-type exchanger	1.5T/H	SUS304, double pipes
12	High pressure homogenizer	500L/H	40MPa
13	Cream separtor unit
14	Milk separator	500L/H	The content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm
15	Buffer container	100L	SUS304, with a cover, single layer
16	Buffer & cooling container	100L	SUS304, with a cover, single layer
17	Milk pump	3T/H	SUS304, with a cover, heat insulated, dimple pad jackets
18	Butter churner	100L	SUS304
19	Yogurt storage, ferment and filling unit
20	Temporary and ferment storage tanks	500L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
21	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
22	Rotor pump	1T/H	SUS304, hard alloy mechanical seal, adjustment speed by manual
23	Plastic pouch filling machine
24	Plastic cup-shaped filling machine
25	CIP system unit
26	Manual CIP system	3×500L	SUS304, single clening circulation, with CIP pump of connected tanks
27	CIP return pump	10T/H	SUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished
28	Power system unit
29	Cold water equipment		7000 kcale per hour, air cooling refrigeration
30	Hot water boiler		1000Kg/h, outlet temperature is 90°C
31	Installation system		Stainless steel piping system,power piping system, electric controlling box, electric installation material, installation and commissioning

 

The installation and debugging of a milk processing line is a complex and highly professional process, usually involving multiple steps and precautions to ensure the safe, hygienic, and efficient operation of the production line.

The following is the general process and key points:

Preliminary planning: • Demand analysis: Determine product types (such as pasteurized milk, yogurt, UHT milk, etc.), production capacity requirements, factory layout, etc Design drawings: Develop detailed production line layout and equipment configuration drawings based on requirements Equipment procurement: Select processing equipment made of stainless steel materials (such as 304 and 316) that meet food safety standards, including storage tanks, conveying pumps, homogenizers, pasteurizers, cooling systems, filling machines, packaging machines, etc.
On site preparation: • Infrastructure construction: including water and electricity supply, ground leveling, drainage system, air purification system, etc Environmental disinfection: Ensure that the installation area meets the requirements of a sterile or low bacterial environment.
Equipment installation: • Positioning and fixation: Precisely position and fix each equipment according to the design drawings Pipeline connection: Use sanitary grade stainless steel fittings and valves to connect equipment, ensuring that all interfaces are well sealed and avoiding contamination Electrical installation: including wiring of power lines, control panels, sensors, and automation systems, following safety regulations.
Debugging stage: • Single machine debugging: Conduct separate functional tests on each device to check if it operates normally and adjust it to the optimal working state System integration: Integrate individual machines through PLC or higher-level control systems for linkage debugging to ensure accurate data communication.

Cleaning and disinfection: Before the first operation, a comprehensive CIP (in place cleaning) and SIP (in place sterilization) program should be carried out to ensure the hygiene of the production line Trial production: Input a small amount of raw materials for trial operation, inspect the entire process from raw material receiving, processing, filling to packaging, adjust process parameters such as temperature, time, flow rate, etc., until the product quality meets the standard.

Training and Acceptance: • Operator Training: Provide training to production line operators on equipment operation, maintenance, and hygiene management Performance acceptance: Conduct performance testing according to the contract and technical standards to ensure that the production line meets the predetermined production capacity, efficiency, and quality requirements Official certification: Obtain necessary food safety and production licenses, such as ISO, HACCP, etc.

Post maintenance: • Regular maintenance: Establish an equipment maintenance plan, including daily cleaning, regular inspections, replacement of vulnerable parts, etc Troubleshooting: Quickly respond to problems that arise during operation, diagnose and troubleshoot faults. The entire installation and debugging process must strictly comply with food safety regulations and industry standards. If necessary, a professional installation and debugging team can be hired for guidance and implementation.



 
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
 
 

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.