Production line of alcohol extracted from dates fruit juice processing machinery

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: Beyond
• Application: Fruit
• Customized: Customized
• Certification: CE, ISO9001
• Power Source: Electric
• Automatic Grade: Semi-Automatic
• Material: SUS304/316L
• Control Type: Automatic
• Certificate: ISO9001:2008/HACCP/GMP
• Brand: Beyond
• Condition: New
• Voltage: 380V
• Power(W): 200kw
• Energy Consumption: Low Consumption
• Effeciency: High Effeciency
• Transport Package: Wood Package and Framework
• Specification: ISO9001: 2008/HACCP/GMP
• Trademark: Beyond
• Origin: China
• HS Code: 8438600000
• Production Capacity: 100 Processing Lines Per Year

Product Description

Production line of alcohol extracted from dates fruit juice processing machinery

 

The production process of extracting alcohol from jujube is relatively complex and involves multiple steps. The following is an overview of the basic process flow: 1 Raw material preparation
• Raw material reception: Collect fresh or dried jujubes.
• Cleaning: Use cleaning equipment to remove impurities and pollutants from the surface of jujube.
2. Crushing and saccharification
• Crushing: Crush the jujube into small pieces to increase surface area and facilitate subsequent processing.
Saccharification: Adding saccharifying enzymes (such as amylase) to the crushed jujube to convert polysaccharides into fermentable monosaccharides (glucose).
3. Fermentation
Inoculate yeast: Inoculate the saccharified jujube juice with an appropriate amount of brewing yeast.
Fermentation process: Fermentation is carried out under controlled temperature and pH conditions, usually taking several days to weeks. During the fermentation process, yeast converts sugar into ethanol and carbon dioxide.
4. Filtering
• Preliminary filtration: Remove solid residues from the fermentation broth through a filter to obtain a relatively clear liquid.
• Clarification: Further clarification processing may be required, such as using activated carbon adsorption, centrifugal separation, etc., to remove suspended solids and insoluble substances.
5. Distillation
Distillation: Send the clarified fermentation broth into a distillation tower for distillation. During the distillation process, high concentrations of alcohol are separated based on the different boiling points of ethanol and water (ethanol has a boiling point of 78.4 ° C and water has a boiling point of 100 ° C).
Multiple distillations: In order to obtain higher purity alcohol, multiple distillations can be performed.
6. Cooling and Storage
• Cooling: The distilled alcohol is cooled before entering the storage tank.
• Aging: Alcohol can be aged under specific conditions for a period of time as needed to improve taste and flavor.
7. Mixing and blending
Mixing: Different batches of alcohol can be mixed according to product requirements to achieve consistent quality standards.
Seasoning: Add necessary seasonings or other ingredients to adjust the flavor of the final product.
8. Filtration and filling
Fine filtration: By using a fine filter to remove small particles, the wine is ensured to be clear and transparent.
• Filling: Fill filtered alcohol into bottles or other packaging containers.
Sealing: Seal the packaging container to ensure the shelf life of the product.
9. Packaging and Storage
Labeling: Attach labels to packaging containers, including production date, shelf life, brand information, etc.
• Packing: Pack the finished product into cardboard boxes or other transportation packaging.
• Storage: Store the finished product under suitable temperature and humidity conditions and wait for sale.


Equipment Example
Crusher: used for crushing jujube.
Saccharification tank: used for the saccharification process.
Fermentation tank: used for the fermentation process.
Filter: used for preliminary filtration and clarification.
Distillation tower: used in the distillation process.
Cooler: used to cool distilled alcohol.
• Storage tank: used for storing alcohol.
Filling line: used for filling and sealing.
Labeling machine: used for labeling.
Packaging machine: used for packing and other packaging operations.
The above is the basic process of extracting alcohol from jujube. The specific process parameters and equipment selection may vary depending on the specific needs and technical level of the manufacturer.

Descriptions of date juice production line

There are some key technologies on the production line for extracting alcohol from jujubes that can significantly improve production efficiency, product quality, and sustainability. Here are some main technical highlights:

1. Efficient crushing and saccharification technology
Efficient crushing equipment: By using an efficient crusher, jujube can be quickly crushed into small pieces, increasing the surface area and facilitating the subsequent saccharification process.
• Enzyme preparation optimization: Select efficient saccharification enzymes (such as amylase, cellulase, etc.) and improve saccharification efficiency by optimizing the enzyme's operating conditions (temperature, pH value, etc.).
2. Advanced fermentation technology
• High yield yeast strains: Using genetically engineered high-yield yeast strains to improve fermentation efficiency and ethanol production.
• Control fermentation conditions: By precisely controlling parameters such as temperature, pH value, and aeration rate inside the fermentation tank, the optimal fermentation conditions are ensured and conversion rate is improved.
Continuous fermentation system: using continuous fermentation technology to reduce downtime between batches and improve production efficiency.
3. Multi stage distillation technology
Efficient Distillation Tower: Using an efficient multi-stage distillation tower, it can separate ethanol and water more finely, improving alcohol purity.
Energy saving design: The design of distillation towers focuses on energy recovery and utilization, such as recovering heat from steam through condensers to reduce energy consumption.
4. Automation and intelligent control
• Automation control system: The entire production line adopts PLC (Programmable Logic Controller) or DCS (Distributed Control System) for automation control, achieving precise monitoring and adjustment of each link.
Data collection and analysis: Real time monitoring of production data through sensors and data collection systems, and optimization using data analysis tools to improve production efficiency and quality stability.
5. Environmental Protection and Resource Recycling
Wastewater treatment: Advanced wastewater treatment technologies such as biological treatment, membrane filtration, etc. are used to treat the wastewater and reuse it or discharge it in compliance with standards.
Comprehensive utilization of waste residue: The fermented residue can be used as organic fertilizer or animal feed to achieve resource recycling.
Carbon dioxide recovery: The carbon dioxide generated during the fermentation process can be recovered and used for other industrial purposes, reducing greenhouse gas emissions.
6. Product quality control
Online detection: Set up online detection instruments such as chromatography and spectrometer in key processes to monitor product composition in real time and ensure product quality.
Quality traceability system: Establish a complete quality traceability system, record the production information of each batch of products, and facilitate quality management and problem tracing.
7. Innovative processes
Supercritical extraction: For certain special flavored jujube wines, supercritical carbon dioxide extraction technology can be used to extract natural aroma substances and enhance product flavor.
Cold soaking technology: using low-temperature soaking technology to extract effective ingredients from jujube, retaining more natural nutrients.
8. Innovation in packaging and storage technology
Aseptic filling: Using aseptic filling technology to extend product shelf life and ensure product quality.
Intelligent warehousing: Using an intelligent warehousing management system to optimize inventory management and improve logistics efficiency.

These technological highlights not only improve the production efficiency and product quality of extracting alcohol from jujube, but also promote the sustainable utilization of resources and environmental protection.
 

Photos of date juice production line

The production line for extracting alcohol from jujubes involves key components of the entire process, including raw materials and final products. The following is a detailed description of the raw materials and products:

Raw material
1. Dates:
Fresh dates: can be directly used for fermentation, but require pre-treatment such as cleaning and crushing.
Dried dates: Dried dates have a low moisture content and require appropriate soaking or water treatment before use.
2. Yeast:
The brewing yeast used in the fermentation process usually selects strains with high alcohol production, such as Saccharomyces cerevisiae.
3. Enzyme preparations:
Saccharifying enzymes (amylase, cellulase, etc.): used to convert polysaccharides in jujube into fermentable monosaccharides (glucose).
4. Water:
Used to adjust the concentration of saccharification solution to ensure smooth fermentation process.
5. Accessories (optional):
• Nutrients: Provide the necessary nutrients for yeast growth and improve fermentation efficiency.
Acid base regulator: Adjust the pH value of the saccharification solution and optimize the enzyme's operating conditions.

Product
1. Ethanol:
Primary alcohol: Low purity alcohol obtained through fermentation and preliminary distillation, generally with a higher water content.
Refined alcohol: After multiple distillations and refining, high-purity alcohol is obtained, which can be used for drinking or industrial purposes.
2. By products:
Fermentation residue: The solid residue remaining during the fermentation process, which can be used as organic fertilizer or animal feed.
Wastewater: Wastewater generated during fermentation and distillation processes that needs to be treated before being discharged or reused.
3. Special products:
Jujube wine: Through specific brewing techniques, the natural flavor and nutritional components of jujube are preserved to produce jujube wine with a unique flavor.
Seasoning alcohol: alcoholic beverages with specific flavors are made by adding natural spices or other seasonings.
Raw material processing
• Cleaning: Remove impurities and pollutants from the surface of jujube.
• Crushing: Crush the jujube into small pieces to increase surface area and facilitate subsequent processing.
Saccharification: Adding saccharifying enzymes to the crushed jujube to convert polysaccharides into fermentable monosaccharides.
Product quality control
Online detection: Set up online detection instruments in key processes to monitor real-time parameters such as alcohol concentration and pH value, ensuring product quality.
Quality traceability system: Record the production information of each batch of products for quality management and problem tracing.

Packaging and Storage
Aseptic filling: Using aseptic filling technology to extend product shelf life and ensure product quality.
Intelligent warehousing: Using an intelligent warehousing management system to optimize inventory management and improve logistics efficiency.

Through the above steps, high-quality alcohol can be efficiently extracted from jujube and various valuable products can be generated.

Raw material	Fresh date
End product	Transparent juice, cloudy juice, NFC and concentrated juice, cider and cider vinegar etc.
Processing capacity	5T/H
Output percentage	60-75%
Solid content in NFC	10-12brix
Concentrated juice content	65-72brix
End package	Aseptic bag/gable top box/PET bottle

 

No.	Flow No.	Name	Size	Main technical parameter
1	the first stage for concentrated dates syrup(A,B,D,E system)
2	Washing & Pulping system
3	A-1	Bubble spraying washing machine	500kg/H	SUS machine frame, eccentric vibration motor, spray cleaning device, air blower, stainless steel air knife, removable sieve, the water collecting pan at the bottom of the machine, concentrated drainage, size:2000*1200mm
4	A-2	Slope type spiral precooking machine	500kg/H	SUS 304, U shape barrel structure, insulation, with miller jacket, top opening, easy to clean, the cooking time can be  adjusted by  frequency conversion( no less than 10~60mins), counting based on dry date
5		Temperature control system		Spirax Sarce pressure reducing trap valve
6		Flowmeter	2T/H	SUS304, pointer-type
7	A-3	Stone washer	2T/H	SUS304 support, with ABB motor
8	A-4	Screw pump	2T/H	The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation
9	A-5	Single stage pulping machine	2T/H	SUS304,  rotary speed 960rpm,screen hole diameter 1.0mm,
10	A-6	Buffer tank	300L	SUS304,double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material
11	A-7	Screw pump	2T/H	The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation
12	A-8	Tubular cooler	2T/H	SUS304, tubular type, tower water cooling
13	A-8	Pulping platform		carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm
15	B	Filteration and clarification system
16	B-1	Storage tank	2000L	SUS304, double layers,use PU as insullation,miller jacket, rotation speed: 36rpm. airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
17	B-2	Centrifugal pump	3T/H	SUS304, lift 24m, mechanical seal
18	B-3	Decanter	2T/H	Counter-current type, drum max speed:3600 r/min
19	B-4	Receiving vat	500L	SUS304, single layer, CIP spraying ball, adjustable legs
20	B-5	Centrifugal pump	3T/H	SUS304, lift 24m, mechanical seal
21	B-6	Storage tank	2000L	SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
22	B-7	Centrifugal pump	5T/H	SUS304, lift 36m, mechanical seal
23	B-8	Inorganic membrane Micro filter	1T/H	SUS 304, Inorganic ceramic membrane filter element, filter precision1 u, with circulation pump
25	C	Concentrate system
26	C-1	Storage tank	2000L	SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
27	C-2	Centrifugal pump	3T/H	SUS304, lift 24m, mechanical seal
28	C-3	Double effect falling film concentrator	1.5T/H	Product contact: SUS 304,evaporation control, brix/temperature are all fully controlled, falling film evaporator, downstream
29	C-4	Tubular cooler	0.5T/H	SUS304, tubular type, tower water cooling, cooling temperature 30ºC in one time
30	C-5	Storage tank	2000L	SUS304,three layers, with miller jacket, use PU as insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom
31	C-6	Rotary pump	1T/H	The material contact part is SUS304, 0.6MPa, ftrequency conversion
33	D	CIP UNIT
34	D	Semi-automatic CIP system	3×1T	Three tanks, single circulation, Semi-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 10T/H, pumping lift 36M, ABB motor,100L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces.
37	the second stage(dates clear juice system)
38	E. Filteration and clarification system
39	E-1-2,3	Enzyme tank for clear juice	2000L	SUS304, double layers,use PU as insullation,dimple jacket, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
40	E-4	Enzyme Circulation tank	V=5000L	SUS304, single-layer, top offset vertical mixing 36rpm, ladder, conical head, digital thermometer, sampling valve, adjustable legs, glass tube level, climbing ladder
41	E-5	The cleaning tank	V=5000L	SUS304, single-layer, ladder, conical head, digital thermometer, adjustable legs, glass tube level, climbing ladder
42	E-6	Membrane filtration unit	1T/H	SUS304, aperture: 0.01 μ m; with cleaning device,  automatic control
43	E-7	Storage tank	2000L	SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
44	E-8	Centrifugal pump	5T/H	SUS304, lift 36m, mechanical seal
45	R	CIP return pump	20T/H	SUS316L stainless steel, pump lift is 24 meters, mechanical seal
47	F . Dates clear juice:  decoloration unit
48	F-1	Resin decolorizing tank		SUS304 material, 2m³ resin tank, it's easy to loading, unloading, resin can be regenerated, without the resin
49	F-2	Resin regeneration tank	2000L	SUS316L, double insulation, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, steam coil heating, manual control temperature, glass tube liquid level meter
50	F-3	Acid tank	1000L	SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter
51	F-4	Alkali tank	1000L	SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter
52	F-5	Centrifugal pump	10T/H	SUS316L, lift 36m, machinery seal
53	F-6	Operating platform		SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=6000mm×1000mm×1500mm
54	F-7	Twin piping filter	2T/H	SUS304 stainless steel, duplex type, Stainless Steal Filter  200 Mesh
58	G	date vinegar fermetation system
59	G-1	Plate sterilizer	1T/H	Full automatic control by Siemens PLC, sterilization temperature of 95 ºC, 30S, discharge temperature of 30 ºC, the British Sipaishake steam temperature control system, with its CIP cleaning system
60	G-2	Dates alcohol fermentation tank	8000L	SUS304, three-layer, miller jacket, insulation, conical head, top agitator, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union.
61		Temperature sensor	PT100	SUS304, 4-20mA signal output, tail length 100mm
62	G-3	Centrifugal pump	3T/H	Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor
63	G-4	Plate and frame filter	3T/H	plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M²
64	G-5	Date vinegar fermentation tank	8000L	SUS304, three-layer, miller jacket, rock-wool thermal insulation, butterfly head ,top agitator, product inlet, steam inlet, sealed manhole,  ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union
65		Temperature sensor	PT100	SUS304, 4-20mA signal output, tail length 100mm
66		PH-instrument		4-20mA signal output
67		Dissolved oxygen detector		4-20mA signal output
68	G-6	Centrifugal pump	3T/H	Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor
69	G-7	Plate and frame filter	3T/H	plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M²

The obtained date mud can be used for making date bread, date biscuits, date rice paste, etc.

Date palm is really a treasure. In addition to the above processing of jujube pulp, jujube can also be used to make tea, and through our drying equipment and grinding equipment, it can also be used to grind jujube into powder, which also has high medicinal value.

The customized production line process for extracting alcohol from jujubes needs to be designed based on specific production requirements, equipment conditions, and product requirements. The following is a detailed customization process, including key steps and possible technical choices:

1. Project planning and requirement analysis
• Determine production scale: Determine the annual output of the production line based on market demand and production capacity.
Product positioning: Clearly define the type of final product (such as high-purity alcohol, jujube wine, etc.) and quality standards.
• Budget and Investment: Develop a project budget and consider costs such as equipment procurement, installation and commissioning, personnel training, etc.
2. Raw material preparation and pretreatment
• Raw material receiving: Establish a raw material receiving area to ensure the quality of fresh or dried jujubes.
• Cleaning: Use efficient cleaning equipment to remove impurities and pollutants from the surface of jujube.
• Crushing: Choose a suitable crusher to break the jujube into small pieces and increase the surface area.
Saccharification: Add saccharifying enzymes (such as amylase), optimize saccharification conditions (temperature, pH value, etc.), and improve conversion rate.
3. Fermentation process
• Fermentation tank selection: Choose the appropriate fermentation tank based on the production scale (such as stainless steel fermentation tank, fiberglass fermentation tank, etc.).
Yeast inoculation: Select high-yielding yeast strains and inoculate them appropriately.
Fermentation control: Using an automated control system to accurately control parameters such as temperature, pH value, and ventilation during the fermentation process.
Continuous fermentation: If conditions permit, a continuous fermentation system can be used to improve production efficiency.
4. Distillation and Purification
• Distillation tower selection: Choose a multi-stage distillation tower or a distillation tower based on the required alcohol purity.
Distillation process: Through multiple distillations, the purity of alcohol is gradually increased.
Energy saving design: Adopting a condenser to recover heat from steam and reduce energy consumption.
Online detection: Set up online detection instruments to monitor alcohol concentration and purity in real-time.
5. Filtering and clarification
• Preliminary filtration: Use a filter to remove solid residue from the fermentation broth.
• Clarification: Activated carbon adsorption, centrifugal separation and other methods are used to further remove suspended solids and insoluble substances.
• Fine filtration: By using a fine filter, the wine is ensured to be clear and transparent.
6. Storage and aging
• Tank selection: Choose the appropriate storage tank to ensure that alcohol is stored under suitable conditions.
• Aging: According to product requirements, alcohol is aged under specific conditions for a period of time to improve taste and flavor.
7. Mixing and blending
Mixing: Mix different batches of alcohol according to product requirements to achieve consistent quality standards.
Seasoning: Add necessary seasonings or other ingredients to adjust the flavor of the final product.
8. Filling and packaging
Aseptic filling: Using aseptic filling technology to extend the shelf life of products.
Sealing: Seal the packaging container to ensure the shelf life of the product.
Labeling: Attach labels to packaging containers, including production date, shelf life, brand information, etc.
• Packing: Pack the finished product into cardboard boxes or other transportation packaging.
9. Quality Control and Traceability
Online detection: Set up online detection instruments in key processes to monitor product quality in real time.
Quality traceability system: Establish a complete quality traceability system and record the production information of each batch of products.
10. Environmental Protection and Resource Recycling
Wastewater treatment: Advanced wastewater treatment technologies such as biological treatment, membrane filtration, etc. are used to treat the wastewater and reuse it or discharge it in compliance with standards.
Comprehensive utilization of waste residue: The fermented residue can be used as organic fertilizer or animal feed to achieve resource recycling.
Carbon dioxide recovery: The carbon dioxide produced during the fermentation process can be recovered and used for other industrial purposes.
11. Equipment and Technical Support
Equipment selection: Select appropriate equipment according to production process requirements, such as crushers, fermentation tanks, distillation towers, filters, etc.
Automation and Intelligence: Using PLC or DCS systems for automation control, achieving precise monitoring and adjustment of each link.
Data collection and analysis: Real time monitoring of production data through sensors and data collection systems, and optimization using data analysis tools.
12. Personnel training and management
• Operation training: Provide training to operators on equipment operation, process control, and other aspects.
• Safety management: Develop a safety production management system to ensure the safety of the production process.

Through the above customized process, it can ensure the efficient and stable operation of the production line for extracting alcohol from jujube, and produce high-quality products.

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.