New Full-Automatic CIP Cleaning Tubular UHT Juice Sterilization Machine

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: LG-UHT
• Power Source: Electric
• Certification: CE, ISO9001
• Automatic Grade: Automatic
• Application: Milk, Yogurt, Milk Powder, Cheese, Fruit juice
• Customized: Customized
• Material: SUS304/316L Both Available
• Control Type: Semi-Auto, Full-Auto Available
• Name: Tubular sterilizer
• Capacity: 1000LPH-10000LPH
• Transport Package: Standard Export Package, Wood Crates Package
• Specification: ISO9001: 2008/HACCP/GMP
• Trademark: BEYOND
• Origin: China
• HS Code: 8438200000
• Production Capacity: 300 Sets Per Year

Product Description

New Full-Automatic CIP Cleaning Tubular UHT Juice Sterilization Machine

The tubular UHT (ultra-high temperature instantaneous) fruit juice sterilizer is a device used for sterilization of fruit juice and other liquid foods. It heats the product to extremely high temperature in a very short time (usually between 135 ° C and 150 ° C), then quickly cools it down to achieve a commercial sterile state, extending the shelf life of the product without using preservatives.

The working principle and main components of the tubular UHT sterilization machine are as follows: Working principle

1. Preheating: The juice first goes through a preheating system, heating it up to near the sterilization temperature to reduce energy consumption.
2. Ultra high temperature treatment: The preheated juice is pumped through a series of stainless steel pipes, where it is quickly heated to UHT temperature for a few seconds, enough to kill microorganisms such as bacteria, yeast, and mold.
3. Cooling: The sterilized juice is immediately cooled to room temperature or lower through the cooling system, which helps to maintain the flavor, color, and nutritional value of the juice.
4. Aseptic filling: The cooled fruit juice usually enters the aseptic filling process directly to ensure that the entire process is completed in a sterile environment and extend the shelf life of the product.
Main components: 1. Heating system: Usually using steam or electric heating, the juice is heated through a tubular heat exchanger. 2. Holding tube: the core part of UHT treatment, during which the juice is heated to the set high temperature in a short period of time. 3. Cooling system: The juice is also quickly cooled using a heat exchanger. 4. Sterile pumps and valves: used for conveying products to ensure sterile conditions in the process.
5. Control system: including monitoring and adjustment of temperature, pressure, and flow, ensuring precise control of the entire process. 6. CIP system (on-site cleaning): used for automatic cleaning and disinfection of equipment to maintain hygiene standards on the production line.

Advantages • Efficient sterilization: It can effectively kill most microorganisms in a short period of time Preserving nutrition: Due to the short heating time, it can effectively preserve the original color, aroma, taste, and nutritional components of food Extended shelf life: Products can be stored at room temperature for a longer period of time without the need for preservatives High degree of automation: easy to operate and maintain, suitable for large-scale production.

Tubular UHT sterilization technology is one of the most important sterilization methods in modern food industry, especially suitable for sterile treatment of liquid foods such as fruit juice, milk, and soy milk.

 
Technical parameter 

Model	TG-UHT-1.5	TG-UHT-3	TG-UHT-5
Capacity(L/H)	1500	3000	5000
Material inlet temperature	25ºC-40ºC	25ºC-40ºC	25ºC-40ºC
Holding time(seconds)	120-180	120-180	120-180
Sterilizing temperature	95~121ºC	95~121ºC	95~121ºC
Material outlet temperature	25ºC-35ºC	25ºC-35ºC	25ºC-35ºC
Tower water inlet temperature	≤30ºC	≤30ºC	≤30ºC
Steam pressure	0.5MPa	0.5MPa	0.5MPa
Steam consumption	~150Kg/h	~210Kg/h	~280Kg/H
Compressed air pressure	0.6MPa	0.6MPa	0.6MPa
Compressed air  consumption	50L/H	50L/H	60L/H
Dimension(mm)	7000×2000×2000	7000×2000×2000	7000×2000×2200
Machine weight	1700kg	2000Kg	2200 Kg

  
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle 
Product storage condition: room temperature; low temperature;
 
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system

Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.

Installing and debugging a tubular UHT fruit juice sterilizer is a professional and meticulous process that involves multiple steps to ensure the safe and effective operation of the equipment.

The following are general guidance steps:

Preparation before installation
1. On site evaluation: Ensure that the installation site meets the size and load-bearing requirements of the equipment, while considering infrastructure such as water and electricity supply, drainage, and ventilation. 2. Reading manual: Read the installation manual and operation guide of the device in detail to understand the functions and installation requirements of each component. 3. Preparation of tools and materials: Prepare necessary installation tools, such as wrenches, screwdrivers, sealing materials, etc.

Installation steps
1. Basic positioning and installation: Based on the equipment drawings and actual on-site conditions, locate and install the equipment foundation or bracket to ensure horizontal stability. 2. Main body assembly: According to the instructions in the manual, assemble the various parts of the UHT sterilization machine, including heating system, holding pipe, cooling system, pump, valve, etc. 3. Pipeline connection: Accurately connect the equipment with external feed pipes, discharge pipes, steam pipes, condensate pipes, CIP cleaning pipes, etc., and ensure that all connections are well sealed to prevent leakage. 4. Electrical and control system installation: Connect the power supply, install the control panel and sensors, and ensure that all electrical connections comply with safety regulations.

Debugging steps
1. Leakage testing: Conduct a pressure test on the entire system to check for leaks in all pipelines and connection points. 2. Individual testing: Test the functions of the heating, holding, and cooling systems separately, and adjust each part to the optimal working state. 3. CIP system testing: Run the CIP cleaning program to verify that the cleaning cycle is effective and leak free. 4. Linkage debugging: In the absence of products, conduct whole machine linkage testing, simulate the production process, check whether each link is connected smoothly, and whether the control system responds accurately. 5. Trial production: Add a small amount of fruit juice for actual production testing, observe the sterilization effect, product quality changes, and fine tune process parameters as needed. 6. Safety inspection: Ensure that all safety protection measures are in place, such as emergency stop buttons, temperature and pressure monitoring, etc.

Matters needing attention
During the installation and debugging process, professional technicians should operate and follow safety operating procedures After completing debugging, thorough cleaning and disinfection are required to prepare for formal production Record all data and adjustments during the installation and debugging process, providing reference for subsequent maintenance.

Please always follow the specific installation and debugging guidelines of the equipment manufacturer to ensure the correct installation and efficient operation of the equipment.

In order to provide a professional and detailed customized solution for Juice Sterilization Machine, we need to consider multiple key factors, including production process, equipment selection, hygiene standards, etc. Here is a comprehensive customized solution:

1. Requirement analysis
• Production requirements: Determine the amount of juice that needs to be processed per hour or per day.
Product features: Understand different types of fruit juice (such as juice type, viscosity, pH value, etc.) to choose the most suitable sterilization process.
Hygiene standards: Ensure compliance with national and regional food safety regulations and production hygiene requirements.
2. Process flow design
• Pre treatment: Clean, peel, crush and other treatments on the raw materials.
• Juice extraction and filtration: Extract juice through a juicer and perform preliminary filtration to remove large particle impurities.
Pasteurization: Using mild heating (such as between 65 ° C and 85 ° C) to kill harmful microorganisms while preserving nutrients and flavor as much as possible.
• Cooling: Immediately cool to a suitable temperature after sterilization to prevent bacterial regeneration.
Aseptic filling: Fill the juice into a container in a sterile environment and seal it.
3. Equipment selection
• Heat exchanger:
Plate heat exchanger: suitable for small batch production, with high heat transfer efficiency.
Tube heat exchanger: suitable for large-scale continuous production, capable of withstanding higher pressure and temperature.
• Pumping system: Select the appropriate pump based on the viscosity and flow rate of the juice, such as a centrifugal pump or a positive displacement pump.
Control system: It is recommended to use a PLC control system to achieve automated operations and data recording functions.
CIP cleaning system: Ensure that the interior of the equipment is easy to clean and avoid cross contamination.
4. Detailed design and manufacturing
Mechanical design: Conduct detailed mechanical design based on the selected equipment type and specifications, including structure, material selection, etc.
Electrical design: Design electrical control systems to ensure the safety and stability of equipment.
Manufacturing and assembly: Strictly follow the design drawings and specifications for manufacturing and assembly to ensure quality.
5. Installation and commissioning
On site installation: Transport the equipment to the factory and install it, including connecting pipes, electrical wiring, etc.
Debugging and Running: Conduct the initial operation test of the equipment, adjust parameters, and ensure that the equipment is working properly.
Performance verification: Verify the performance of the equipment through a series of tests to ensure that the expected sterilization effect and production capacity are achieved.
6. Training and after-sales service
• Operation training: Provide training for operators on equipment operation and maintenance.
• Technical support: Provide long-term technical support and services, including regular maintenance, troubleshooting, etc.
7. Additional Features and Optimization
Online monitoring system: Install temperature, pressure and other sensors to monitor key parameters in the production process in real time.
Energy saving design: adopting an efficient heat recovery system to reduce energy consumption.
Automated packaging: Combining automated packaging lines to improve the overall efficiency of the production line.
8. Environmental Protection and Sustainable Development
Wastewater treatment: Set up a wastewater treatment system to ensure that emissions meet standards.
• Waste management: Reasonably dispose of the waste generated during the production process, such as slag, which can be considered for use as feed or other purposes.
9. Certification and Compliance
• Obtain relevant certifications: Ensure that the equipment complies with international standards such as ISO, CE, etc.
Compliance check: Regularly conduct compliance checks to ensure that the production process complies with relevant regulatory requirements.

By following the above steps, you can obtain an efficient, safe, and specific juice sterilizer that meets your needs. If you have more specific requirements or need to further refine certain parts, please let me know so that I can provide you with a more personalized solution.
 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.