| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | 12 Months |
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Factory supplier 500L/H mini Ice cream processing machine Ice cream processing plant
Ice cream processing equipment refers to the machinery and tools used in the production and manufacturing of ice cream. This includes various machines and processes involved in the production line, such as mixing, pasteurizing, homogenizing, freezing, and packaging. Some common ice cream processing equipment includes:
Mixers: These machines are used to blend the ingredients together, including milk or cream, sugar, flavorings, and stabilizers.
Pasteurizers: Pasteurization is the process of heating the mixture to kill any harmful bacteria. Pasteurizers ensure that the ice cream mix is safe for consumption.
Homogenizers: Homogenization involves breaking down fat molecules in the mix, resulting in a smoother texture. Homogenizers are used to achieve uniformity in the ice cream base.
Freezers: Freezing is a crucial step in ice cream production. Freezers rapidly cool the mix while continuously stirring to prevent the formation of ice crystals. There are various types of freezers, such as batch freezers, continuous freezers, and soft-serve machines.
Packaging machines: Once the ice cream is frozen, it needs to be packaged. Packaging machines can include automatic filling machines, lid applicators, and labeling equipment.
Hardening cabinets: After packaging, ice cream may require additional hardening to achieve the desired consistency. Hardening cabinets provide low-temperature storage for the packaged ice cream.
Cleaning and sanitation systems: Maintaining cleanliness and hygiene during the production process is crucial. Cleaning and sanitation systems ensure that equipment is properly cleaned and sanitized to prevent contamination.
These are just a few examples of the equipment commonly used in ice cream processing. The specific equipment used can vary depending on the scale of production, production methods, and desired ice cream characteristics.
-Formulation:
The ingredients used in ice cream production are: fat;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;emulsifiers/stabilisers;flavouring agents;colouring agents.
-Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.
-Homogenisation and pasteurisation:
The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 - 75deg for homogenisation at 140 - 200 bar, the mix is pasteurised at 83 - 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.
-Ageing:
The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.
-Continuous freezing:
•to whip a controlled amount of air into the mix;
•to freeze the water content in the mix to a large number of small ice crystals.
-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage
The products produced by ice cream processing plants usually include the following categories:
1. Ice cream: Ice cream is the main product of ice cream processing plants. It can be divided into various flavors and formulas, such as chocolate, vanilla, strawberry, matcha, etc. The production process of ice cream includes steps such as ingredient mixing, sterilization, freezing, and packaging.
2. Ice cream stick: An ice cream stick is an ice cream product that is fixed on a stick. It usually comes in various shapes and flavors, such as chocolate, fruits, nuts, etc. The process of making an ice cream stick is similar to making ice cream, but the fixation of the stick needs to be considered during packaging and freezing.
3. Ice Cream Cake: Ice cream cake is a dessert made by combining ice cream and cake. It usually consists of alternating layers of cake and ice cream, with the outer layer possibly adorned with chocolate chip fragments or other decorations. Making ice cream cakes requires steps such as layering, freezing, and decorating.
4. Ice cream cups/packaged ice cream: In addition to traditional ice cream forms, ice cream processing plants can also produce ice cream cups or packaged ice cream. These products are usually individually packaged small cups or boxes that are convenient for consumers to consume at any time. During the production process, it is necessary to consider the sealing and hygiene requirements of the packaging.
5. Ice maker: Ice cream processing plants can also produce ice makers for making ice cubes. These machines can freeze water into ice cubes of various sizes and shapes for use in beverages, refrigerated food, and other fields.
The above are common product types in ice cream processing plants, and the specific types and flavors of products produced can be adjusted and expanded according to market demand and enterprise positioning.
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Equipment list for 500l/h mini ice cream production machine |
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no. |
name |
size |
main technology parameter |
|
1 |
high speed mixing tank |
v=300l |
sus304, single layer, high speed mixer 2900rpm, full open removable cover, breath valve, digital thermometer, adjustable legs, sample valve |
|
2 |
centrifugal pump |
q=5t/h |
sus304,pump head 24m,hard alloy mechanical seal |
|
3 |
tub filter |
q=3t/h |
sus304,100 mesh |
|
4 |
high pressure homogenizer |
q=500l/h |
sus304,25mpa |
|
5 |
plate exchanger |
q=500l/h |
sus304 |
|
6 |
ice cream aging tank |
v=500l |
sus304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,supporters with adjustable feet |
|
7 |
centrifugal pump |
q=5t/h |
sus304,pump lift 24m,hard alloy mechanical seal,inner shell bright-polished |
|
8 |
ice cream freezer machine |
q=500l/h |
sus304,include refrigeration system |
|
9 |
ice cream filling machine |
q=500l/h |
sus304,roll icecream filling machine |
|
10 |
cip system |
q=10t/h |
sus304,0.5tx3 |
|
11 |
cip return pump |
q=10t/h |
sus304,pump head 20m,hard alloy mechanical seal |
|
12 |
boiler |
q=500l/h |
sus304,electric heating type |
|
13 |
refrigerator |
air-cooled compressor,with fron as chilling medium,20000kcal |
|
|
14 |
container for glycol water |
v=500l |
sus304 stainless steel material,pu heat insulation,thermometer,adjustable feet |
|
15 |
centrifugal pump |
q=3t/h |
sus304,pump head 24m,hard alloy mechanical seal |
|
16 |
instant cool room |
v=25m3 |
cool with freon,working at -28°C |
|
17 |
electrical control pannel |
control all the machines of the mini unit |
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|
18 |
fittings and valves |
juice pipe,glycol pipe,freon pipe |
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Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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