| Customization: | Available |
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| After-sales Service: | One year |
| Warranty: | One year |
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Butter Churn 500L 1000L Dairy Processing Machines for Butter Processing Line
Description of butter processing line
A butter processing line is a complete system used for manufacturing butter from cream. It includes various machines and equipment designed to efficiently separate cream from milk, churn the cream into butter, and package the final product.
Here are the main components that can be found in a butter processing line:
Cream separator: Separates cream from milk by centrifugal force, as cream contains a higher fat content than milk.
Cream pasteurizer: Heats the cream to a specific temperature to kill off any harmful bacteria, ensuring the safety of the final product.
Churner: Agitates and beats the cream to separate the fat globules and release butterfat. This process causes the cream to thicken and form butter grains.
Butter worker: Compacts and kneads the separated butter grains, removing excess moisture and creating a smooth texture.
Butter packaging machine: Fills and seals the butter into containers, such as blocks, tubs, or wrapped sticks.
Additional optional components may include:
Butter oil separator: Removes any residual moisture or water content from the butter, resulting in clarified butter or butter oil.
Butter tempering machine: Adjusts the temperature of the butter to achieve the desired consistency and texture.
Butter homogenizer: Breaks down and disperses any remaining fat globules to create a uniform and creamy texture.
A butter processing line can be customized based on the desired output capacity and specific processing requirements. It is commonly used in dairy processing plants to produce butter for commercial sale or further processing in the food industry.
Characteristics of butter churner
1. Opportunity to realize products with customized recipes.
2. Opportunity to produce more than one product with the same processing line.
3. High quality of the final product keeping an elevated nutritional value.
4. Wide customization of the final product.
5. Maximum yield, minimum production waste.
6. Highest energy savings thanks to the most advanced technologies.
7. Complete line supervision system through monitoring of every process phase.
8. Recording, visualization and printing of all daily production data.
Installing and debugging a butter processing line involves several complex steps to ensure that the equipment functions efficiently, meets food safety standards, and produces high-quality butter. Here's an overview of the process:
Installation Process
1. Site Preparation:•Choose a clean, well-ventilated area in accordance with food hygiene regulations.•Ensure proper drainage, water supply, electrical connections, and waste disposal facilities are available.
2. Equipment Delivery and Unloading:•Coordinate with suppliers for the delivery of separators, churns, packaging machines, storage tanks, and other components.•Safely unload and position each piece using appropriate lifting gear.
3. Milk Reception and Storage Tanks:•Install milk reception tanks and connect them to raw milk intake pipelines.•Set up temperature control systems to maintain the cold chain during storage.
4. Butter Making Equipment:•Assemble and install cream separators, pasteurizers (if required), and butter churns.•Connect these components with piping for efficient product flow.
5. Washing and Cleaning Systems:•Integrate CIP (Clean-in-Place) systems for automatic cleaning of the processing lines.•Ensure easy access points for manual cleaning and sanitation.
6. Quality Control Stations:•Set up quality control labs or stations with equipment for measuring fat content, moisture levels, salt content, and microbial testing.
7. Tempering and Working Area:•Install tempering equipment to bring the butter to optimal working temperatures.•Place worktables and mixers for salting and flavoring, as well as packing machinery.
8. Packaging and Labeling Line:•Align conveyor belts and install wrapping, sealing, and labeling machines.•Configure checkweighers and metal detectors to assure product weight and purity.
9. Automation and Controls:•Program PLCs (Programmable Logic Controllers) and HMI (Human Machine Interface) panels to automate processes and monitor parameters such as temperature, pressure, and flow rates.•Integrate SCADA (Supervisory Control and Data Acquisition) for overall plant management.
Debugging and Testing
1. Electrical and Pneumatic Checks:•Test all electrical and pneumatic connections, ensuring they meet safety standards and function correctly.•Calibrate sensors and instruments for accurate readings.
2. System Functionality Tests:•Run individual tests on each piece of equipment to confirm its proper operation.•Conduct integration tests to verify seamless interaction between different parts of the production line.
3. Cream Separation and Churning Validation:•Monitor the separation process to ensure consistent fat content in the cream.•Validate churning parameters to achieve desired butter texture and consistency.
4. Quality Assurance Checks:•Sample and test the butter at various stages to confirm it meets regulatory and company quality standards.•Adjust processing parameters based on test results.
5. Cleaning and Sanitization Verification:•Perform multiple CIP cycles and visually inspect cleaned surfaces to guarantee no residue remains.•Confirm cleanliness through ATP swab tests or other microbial analysis methods.
6. Alarms and Safety Interlocks:•Test all alarm systems and safety interlocks to ensure immediate shutdowns when triggered.
7. Performance Optimization:•Continuously analyze system performance data to identify areas for improvement and fine-tune settings accordingly.
8. Product Packaging and Handling:•Test the packaging machinery to verify correct filling, sealing, and labeling procedures.•Assess the efficiency and effectiveness of the conveyors and handling systems.
9. Operator Training:•Train staff on how to operate, maintain, and troubleshoot the new equipment.•Instruct personnel on hygiene protocols and emergency procedures.
10. Documentation and Record Keeping:•Document every step of installation and debugging, including adjustments made.•Establish record keeping systems for traceability and compliance purposes.
Once all equipment is installed, tested, and verified to be operating effectively, the butter processing line can undergo a trial run using real ingredients before transitioning to full-scale production. Regular maintenance, monitoring, and adjustment will be essential to sustain high-quality output and comply with food safety regulations.
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Material
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SUS304/316
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Equipment shape
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spherical shape
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Triple layers with PU as insulation and dimple pad jacket for heating and cooling
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Volume
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500L-2000L
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Two agitators,one is for mixing, the other one is for cutting cheese to small pcs
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Control type
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Temperature auto control panel; Auto discharge whey outlet etc.
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The products of butter processing plants usually include the following types:
1. Butter: Butter is the main product of butter processing plants. It is made from milk or cream through processes such as stirring, dehydration, and defatting. Butter is rich in milk fat and whey protein, with a rich taste and aroma.
2. Unsalted butter: Unsalted butter is a type of butter that is not added with salt during the production process. It is usually used for cooking and baking to better control the taste and texture of food.
3. Salted butter: Salted butter is butter made by adding salt during the production process. It can be used in cooking, baking, and spreading bread and other foods to add flavor.
4. Organic butter: Organic butter is butter made from organic milk sources. Organic milk sources mean that cows are not exposed to chemicals, antibiotics, or growth hormones. Organic butter is considered healthier and more natural.
5. Melting butter: Melting butter is a product that heats butter to a liquid state. It is commonly used for cooking, baking, and seasoning.
6. Butter oil: Butter oil is an oil component extracted from butter. It can be used for cooking, baking, and making food.
In addition to the above products, butter processing plants may also produce other butter related by-products, such as whey, cream, etc. These by-products can be used in other food processing industries or as animal feed.
The process of customizing butter processing equipment involves multiple steps and considerations to ensure that the final product meets specific production needs and standards. Here are some key steps and considerations to help you customize butter processing equipment:
Determine requirements: Firstly, it is necessary to clarify your specific needs, including production scale, expected output, product type (such as peanut butter, milk butter, etc.), and any specific technical requirements. These pieces of information will directly affect the configuration and design of the device.
Design and Planning: Based on your needs, the supplier will provide a design plan for the equipment. This includes the layout of equipment, selection of functional modules, and any necessary automation or manual intervention points. Ensure that the design scheme fully considers production efficiency, product quality, and operational safety.
Material selection: Choose appropriate materials based on the expected use and environment of the equipment. This may include stainless steel, food grade plastic, or other corrosion-resistant materials to ensure equipment durability and food safety standards.
Production and assembly: After the design and planning are approved, the supplier will begin production and assembly of the equipment. Ensure that the production process meets quality standards and that all components undergo strict quality inspection.
Testing and Verification: After the equipment is assembled, comprehensive testing and verification are conducted to ensure that its performance meets the design specifications and production standards. This may include functional testing, security testing, and integration testing with the production line.
Training and technical support: Suppliers should provide operational training and technical support to ensure that operators can use equipment correctly and safely. In addition, necessary maintenance and repair guidelines should be provided to ensure the long-term stable operation of the equipment.
Continuous improvement: Based on feedback from actual production, equipment may need to be fine tuned or improved. Maintain communication with suppliers, promptly resolve any issues, and ensure the optimization of the production process.
Through the above steps, you can customize butter processing equipment that meets specific needs, thereby improving production efficiency, product quality, and ensuring compliance with food safety standards.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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