| Customization: | Available |
|---|---|
| After-sales Service: | After-sales services available |
| Warranty: | 12 months |
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Mango Juice Factory is a processing factory that produces mango juice. It mainly extracts juice from mango fruits and processes, packages, and sells it. The following is the general workflow and related information of a mango juice factory:
Raw material procurement: Mango juice factories need to regularly purchase fresh and mature mangoes. The quality and maturity of these mangoes are crucial to the taste and quality of the final product.
Cleaning and disinfection: The purchased mangoes need to be thoroughly cleaned and disinfected to ensure the hygiene and safety of the product.
Peeling and Peeling: The rinsed mangoes are peeled and cored. This step can be completed manually or using mechanical equipment.
Juicing: The peeled and pitted mangoes are fed into the juicing machinery to separate the juice from the flesh. During the juicing process, attention should be paid to controlling the temperature and stirring time to maintain the taste and quality of the juice.
Filtering: The mango juice obtained from the juicer needs to be filtered through a filter to remove pulp residue and other impurities.
Sterilization and heating treatment: The filtered juice is sterilized to extend its shelf life. In some cases, the juice also needs to be heated to ensure safety.
Seasoning and processing: According to demand, seasoning agents, sugar, or acidity regulators can be added to mango juice to make the product taste more rich and balanced.
Packaging: The processed and seasoned mango juice is packed into bottles, boxes, or other packaging containers. These containers usually need to have leak proof and sealing properties to maintain the freshness and hygiene of the juice.
Label and date: Each packaging container needs to be marked with the production date, shelf life, and other necessary information for easy management and traceability.
Storage and distribution: Packaged mango juice needs to be stored at appropriate temperatures and environmental conditions to maintain product quality. Finally, the product will be delivered to retailers or other sales channels.
It is worth noting that mango juice factories need to comply with food safety and hygiene standards, ensure quality control during the production process, and monitor the quality of raw materials and final products. In addition, equipment maintenance and regular cleaning within the factory are also necessary to ensure smooth production and product safety.
| Raw material | Fresh Mango / pineapple |
| End product | Concentrated juice, clear juice, ,cloudy juice |
| Processing capacity | From 60tons/day to 1500 tons/day |
| Yield | 50-75% |
| Fruit consistance | 10- 20Brix |
| Product consistance | 60~72Brix |
| End package | Aseptic bag/gable top box/PET bottle |
A mango juice production line typically results in a variety of end products that cater to different consumer preferences and market demands.
Here are some common end products you can expect from a fully functional mango juice production process:
1. Pure Mango Juice: This is the most basic product, made by extracting juice from fresh mangos, often with minimal processing to retain natural flavor and nutrients. It can be offered with or without added sugar.
2. Mango Nectar: Similar to pure mango juice but may contain a higher percentage of mango pulp, giving it a thicker consistency. Sugar and sometimes water are added to adjust the sweetness and viscosity.
3. Mango Juice Concentrate: The mango juice is processed further to remove a significant portion of its water content, resulting in a concentrated form. This concentrate can later be reconstituted by adding water before consumption or used as an ingredient in other beverages.
4. Mango Drink: A diluted version of mango juice or nectar, often containing less fruit pulp and more water or other additives like sweeteners and flavors. It's designed for those who prefer a lighter taste.
5. Flavored Mango Juices: Variants that blend mango juice with other fruit flavors such as orange, pineapple, or strawberry to create unique taste combinations.
6. Organic Mango Juice: Made from organically grown mangos, without the use of synthetic pesticides or fertilizers, catering to health-conscious consumers.
7. Mango Smoothies: A blended product that includes mango juice, pulp, and sometimes dairy or non-dairy milk, yogurt, or ice cream for a creamy texture.
8. Mango Juice with Functional Additives: Products fortified with vitamins, minerals, probiotics, or other supplements to promote health benefits like immunity boost, digestion aid, etc.
9. Ready-to-Drink (RTD) Mango Beverages: Packaged in cans, bottles, or tetra packs, these are convenient options for on-the-go consumption and often have a longer shelf life due to pasteurization or aseptic packaging.
10. Frozen Mango Juice or Concentrate: Designed for long-term storage and later use, these products are frozen after processing and can be thawed when needed.
Each of these products goes through several stages in the production line, including washing, sorting, crushing, pulping, refining, pasteurizing, filling, and packaging to ensure quality and safety standards are met.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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