Dairy processing line milk mini production line

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: Beyond
• Process: sterilizing
• Power Source: Electric
• Certification: CE, ISO9001
• Automatic Grade: Automatic
• Application: Milk, Yogurt, Milk Powder, Cheese
• Customized: Customized
• name: milk processing line
• material: SUS304
• raw material: fresh milk or milk powder
• end product: UHT milk or pasteurized milk
• package type: plastic bag, plastic bottle
• Transport Package: Standard Package for Exported Goods
• Specification: different model
• Trademark: Beyond
• Origin: Shanghai China
• Production Capacity: 50 Sets Per Month

Product Description

Dairy processing line milk mini production line

Definition of Dairy Processing Line Mini Production Line: Dairy processing line mini production line is a miniaturized milk processing production line designed specifically for small farms, family farms, or small dairy enterprises. This production line integrates multiple processing equipment, enabling a one-stop processing flow from raw milk receiving, pretreatment, sterilization, homogenization, filling to packaging.

Main functions:
1. Raw milk reception and pretreatment:
• Cooling: Quickly cool fresh milk to the appropriate temperature to maintain its freshness.
• Filtration: Remove impurities and foreign objects from milk.
Standardization: Adjust the fat content and other components in milk to meet specific standards.
2. Sterilization:
Pasteurization: By heating to 63 ° C and holding for 30 minutes or 72 ° C and holding for 15 seconds, it kills most harmful microorganisms while retaining the nutritional content of milk.
High temperature short-time sterilization (HTST): Rapid sterilization is achieved by heating to 72-75 ° C and holding for 15-20 seconds.
3. Homogenization:
High pressure homogenization: By using high pressure to crush the fat globules in milk, their distribution becomes more uniform, improving taste and stability.
4. Filling:
Aseptic filling: Fill processed milk into containers in a sterile environment to ensure product safety.
• Automatic filling: Using automated equipment to improve filling efficiency and accuracy.
5. Packaging:
Sealing: Seal the filled container to prevent contamination.
• Label: Attach product labels and provide necessary product information.
Structural composition:
• Raw milk receiving tank: used to receive and store fresh milk.
Preprocessing equipment: including cooling systems, filters, standardized equipment, etc.
Sterilization equipment: such as pasteurizers or HTST sterilizers.
Homogenizer: used for homogenization treatment.
Filling machine: Achieve aseptic or automatic filling.
Packaging machine: completes sealing and labeling.
Control System: An integrated control system used to monitor and manage the operation of the entire production line.

Application scenarios:
Small scale farms: suitable for milk processing on small farms to increase product added value.
Family Farm: Suitable for small-scale production on family farms to meet local market demand.
Small dairy enterprises: Provide complete processing solutions for small dairy enterprises.

Advantages:
High flexibility: The production line configuration can be adjusted according to actual needs to adapt to different production scales.
Cost effectiveness: The investment cost is relatively low, the operation and maintenance are simple, and it is suitable for small-scale production.
Quality assurance: Adopting advanced processing technology to ensure product quality and safety.
High degree of automation: Integrated automation equipment improves production efficiency and reduces manual intervention.
Environmental protection and energy conservation: Adopting energy-saving technologies and materials to reduce energy consumption and minimize environmental pollution.
 

Condition: New

Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months

Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle

Product storage condition: room temperature; low temperature;

 

Pasteurization of milk processing line

If pasteurization is carried out correctly, milk will have a longer shelf life. Temperature and pasteurization retention time are very important factors, which must be precisely specified according to the quality of milk and its shelf-life requirements. The pasteurization temperature of homogenized, HTST pasteurized and ordinary grade milk is usually 72-75 ° C for 15-20 seconds. Pasteurization requires that heat treatment must ensure that unnecessary microorganisms and all pathogenic bacteria are destroyed without damaging the product.



Homogenization of milk processing line

The purpose of homogenization is to decompose or finely distribute fat globules in milk to reduce creaming. The homogenization may be complete or partial. Partial homogenization is a more economical solution because smaller homogenizers can be used.



Advantages of milk processing line

·*Opportunities to realize products with customized formulations.

·*Have the opportunity to use the same production line to produce multiple products.

·*The holding time at pasteurization temperature is very short.

·*Extensive customization of end products.

·*Maximum production, minimum production waste.

·*As the most advanced technology is adopted, the highest energy saving is achieved.

·*Through the monitoring of each process stage, a complete production line monitoring system is established.

*Record, visualize and print all daily production data.

 

FLOW NO.	NAME	SIZE	MAIN TECHNOLOGY PARAMETER
A			milk reception unit
A-1	loadometer		maximum weighing 30T
A-2	distribution plate		material-touch SUS304 stainless steel,six holes
A-3	electron pound scale		maximum weighing 1000KG
A-4	milk weighing tank	500L	material-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball
A-5	milk acceptor	1000L	material-touch SUS304 stainless steel,single layer,CIP cleaning ball
A-6	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
A-7	twin piping filter	10T/h	SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh
A-8	plate cooler	10T/h	material-touch SUS304 stainless steel,one section,temperature change=16ºC,outlet milk temperature is 4ºC
A-9	storage tank	10000L	material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
A-10	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
B			raw milk pre-pasteurization unit
B-1	plate-Pasterlizer	5T/h	SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
B-2	cream separator	5T/h	disk separator,auto control,three-phase,started with frequency conversion,self-discharging
B-3	high pressure homogenizer	5T/h	(starting box included)
B-4	storage tank	5000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
B-5	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
C			cream storage and pasteurize unit
C-1	cream storage tank	1000L	material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet
C-2	rotary pump	0.5T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-3	rotary pump	2T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-4	plate-Pasterlizer	0.5T/h	material-touch SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
D			blending unit
D-1	blending tank	3000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs
D-2	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-3	plate heater union	5T/h	material is SUS304,one section,heating with hot water,temperature change:50ºC,automatic temperature control
D-4	high-speed emulsification tank	1000L	material-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs
D-5	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-6	double pipe filters	5T/h	material-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes
D-7	operate platform		SUS304,1200*1200*1200mm
E			yogurt sterilizing,homogenizing unit
E-1	Yogurt Pasterlizer	3T/h	material-touch SUS304 stainless steel,plate type,95ºC,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
E-2	high pressure homogenizer	3T/h	25MPa,(starting box included)
E-3	temperature holding	3T/h	material-touch SUS304 stainless steel,holding 300S
F			high level storage and fermentation unit
F-1	fermentation tank	2000L	material-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs
F-2	operate platform		SUS304,8000*800*1600mm
F-3	high level platform		SUS304,9000*3500*2200mm
G			yogurt and cream filling unit
G-1	plastic cup filling machine		auto filling, auto sealing, each cup 200ml, speed 4000cups per hour
G-2	plastic bottle rinsing machine		2000bottle/hour, bottle volume is 1L, bottle rinsing
G-3	plastic bottle filler		2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1
G-4	manual bottle loading platform		SUS304
G-5	air conveyor		SUS304,5 meters long,include air fan
G-6	conveyer belt		SUS304,(including power head),40m
G-7	sleeve labelling machine		SUS304,5000pcs/h
G-8	shrink lable machine		SUS304, steam heating,5000pcs/h
G-9	film wrapper		5000BPH
G-10	printer
H			aseptic birck filling unit
H-1	UHT sterilizer	2T/h	tub-type,sterilzing temperature 137 ºC,holding time 4S,full automatic control
H-2	full-auto vacuum degasser	2T/h	full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device
H-3	high pressure homogenizer	2T/h	40MPa,(starting box included) ,
H-5	bricks aseptic filling machine		1000ml/bag 2000 piece per hour
H-6	cap machine
H-7	conveyor		SUS304, 8 meters
H-8	printer
I			Ice cream processing unit
I-1	HIGH SPEED MIXING TANK	V=300L
I-2	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump Head 24M,Hard Alloy Mechanical Seal
I-3	TUB FILTER	Q=3t/h	SUS304,100 mesh
I-4	HIGH PRESSURE HOMOGENIZER	Q=250L/h	SUS304,25MPa
I-5	AGING TANK	V=200L	SUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet
I-6	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
I-7	ICE CREAM FREEZER MACHINE	Q=300L/h	SUS304,
I-8	ICE CREAM FILLING MACHINE	Q=300L/h	SUS304
I-9	FAST COOL ROOM	V=15M3	Cool with freon,working at -28ºC
J			full auto CIP system
J-1	full-auto CIP system	4×3T	outer coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks
J-2	return pump	20T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
			Part2: accessory equipments and Installation
Flow No.	Name	Model	Main technical parameters
A			boiler system
A-1	fuel boiler host	2T/h	Evaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps
A-2	boiler auxiliaries		including fuel tank, refuelling plane, sampling device
A-3	boiler installation		including installation material, quick-wear parts, test fee etc
B			conpressed air system
B-1	low-pressure compressor		1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter
C			tower water system
C-1	cooling tower	100T/h	circulation water capacity 100T/H, hot water temperature 37 ºC,  cooled wate temperature 32 ºC
C-2	tower water pool	3000L	SUS304, single layer
C-3	water pump	100T/h	vertical multistage pump, lift 32 meters
C-4	tower water control system		cabinet material is SUS304, including the control of cooling tower, water pump
D			ice water machine system
D-1	ice water machine unit		Refrigerating capacity 300000 calories, water-cooled, full automatic control
D-2	ice water pool	10000L	SUS304
D-3	water pump	100T/h	vertical multistage pump, lift 32 meters
D-4	ice water control system		cabinet material is SUS304, including the control of ice water system, water pump
E			water treatment system
E-1	water treatment machine unit	10T/h	including sand filter, carbon filter, ion exchange, first stage RO system, automatic control
E-2	water tank	10000L	SUS304, single laye

Equipment list of milk processing equipments
No.	Name	Size	Main parameter
1	Milk reception and storage unit
2	Milk acceptor	300L	SUS304 stainless steel, single layer, CIP spraying ball
3	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
4	Single piping filter	3T/H	SUS304, single pipe, stainless steal filter element of 100 mesh
5	Milk storage tank	1000L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
6	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
7	Blending unit
8	Storage tank	500L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
9	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
10	Single piping filter	3T/H	SUS304, single, stainless steal filter element of 100 mesh
11	Plate-type exchanger	1.5T/H	SUS304, double pipes
12	High pressure homogenizer	500L/H	40MPa
13	Cream separtor unit
14	Milk separator	500L/H	The content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm
15	Buffer container	100L	SUS304, with a cover, single layer
16	Buffer & cooling container	100L	SUS304, with a cover, single layer
17	Milk pump	3T/H	SUS304, with a cover, heat insulated, dimple pad jackets
18	Butter churner	100L	SUS304
19	Yogurt storage, ferment and filling unit
20	Temporary and ferment storage tanks	500L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
21	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
22	Rotor pump	1T/H	SUS304, hard alloy mechanical seal, adjustment speed by manual
23	Plastic pouch filling machine
24	Plastic cup-shaped filling machine
25	CIP system unit
26	Manual CIP system	3×500L	SUS304, single clening circulation, with CIP pump of connected tanks
27	CIP return pump	10T/H	SUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished
28	Power system unit
29	Cold water equipment		7000 kcale per hour, air cooling refrigeration
30	Hot water boiler		1000Kg/h, outlet temperature is 90°C
31	Installation system		Stainless steel piping system,power piping system, electric controlling box, electric installation material, installation and commissioning

 

 

The customized process of UHT (Ultra High Temperature Instant Sterilization) milk processing plants has many similarities with general milk processing plants, but also has specific technical requirements and steps. The following is the detailed customization process:

1. Requirement analysis and preliminary consultation
Project objective: Clearly define the goals you hope to achieve, such as production scale, product types (such as whole milk, low-fat milk, etc.), expected market, etc.
Budget evaluation: Determine the overall budget of the project, including equipment procurement, construction costs, operating costs, etc.
Regulatory requirements: Understand local food safety regulations, environmental standards, and other relevant laws and regulations.
2. Feasibility Study
Market demand analysis: Conduct research on the demand and consumption habits of UHT milk in the target market.
Technical feasibility: Evaluate whether existing technologies and processes can meet your production needs.
Economic benefit analysis: Conduct a return on investment analysis to ensure the economic feasibility of the project.
3. Design phase
Conceptual design: Based on the results of requirement analysis, propose a preliminary conceptual design plan.
• Detailed design:
Process flowchart: Design a complete process flow from raw materials to finished products, including pretreatment, homogenization, sterilization, aseptic filling, etc.
Equipment layout diagram: Reasonable layout of various functional areas, such as raw material storage area, pretreatment area, homogenization area, sterilization area, sterile filling area, packaging area, etc.
Pipeline system diagram: Design the layout of refrigerant, water, steam and other pipeline systems.
Equipment selection: Choose suitable processing equipment, such as:
• Preprocessing equipment: filters, centrifuges, etc.
Homogenizer: used to evenly distribute fat particles in milk.
UHT sterilization equipment: Ultra high temperature instantaneous sterilization equipment, ensuring that milk achieves high-temperature sterilization effect in a short period of time.
Aseptic filling equipment: Ensure that filling is carried out in a sterile environment.
Packaging equipment: automatic packaging machines, labeling machines, etc.
Environmental Impact Assessment: Conduct an environmental impact assessment and submit it for approval by relevant departments.
4. Construction and installation
Site selection and land preparation: Choose a suitable geographical location for land leveling and foundation construction.
Construction: Construct the main structure of the factory building, including production workshops, storage areas, office areas, etc.
Installation of public facilities: Install systems for electricity, water supply, drainage, ventilation, fire protection, etc.
Equipment installation: The installation, debugging, and trial operation of the equipment are carried out by a professional team.
5. Establishment of Quality Management System
HACCP system: Implement Hazard Analysis and Critical Control Points (HACCP) system to ensure food safety.
GMP standards: Adhere to Good Manufacturing Practices (GMP) to ensure hygienic conditions during the production process.
ISO certification: Apply for and obtain relevant ISO standard certification to enhance the credibility of the enterprise.
6. Personnel training
• Operation training: Provide training to operators on equipment operation, maintenance, and other aspects.
• Safety training: Conduct safety production education to ensure that employees understand safety regulations.
Quality management training: Provide professional training to quality inspectors to ensure product quality.
7. Trial operation and optimization
Single machine debugging: Test the performance of each device one by one to ensure its normal operation.
Linkage debugging: Connect all devices together to perform linkage debugging of the entire production line, ensuring coordination and consistency in all aspects.
Simulated production: Conduct small-scale simulated production to test product quality and production line stability.
Problem rectification: Rectify and optimize the problems found during trial operation.
8. Formally put into operation
Full production: After confirming everything is normal, it is officially put into production.
Market promotion: Develop a marketing plan, establish sales channels, and start selling products.
9. Continuous improvement
Feedback collection: Collect customer feedback and market information to continuously improve products and services.
Technological innovation: Introducing new technologies and processes to improve production efficiency and product quality.
Management optimization: Conduct regular internal audits and continuously optimize management processes.
10. After sales service and support
• Equipment maintenance: Provide regular equipment maintenance and upkeep services.
• Technical support: Provide continuous technical support to solve problems encountered during the production process.
Customer Relationship Management: Establish good customer relationships and improve customer satisfaction.
Specific precautions
Temperature control: The UHT sterilization process requires precise temperature control, typically between 135 ° C and 150 ° C, held for a few seconds to kill bacteria and spores.
Aseptic environment: Aseptic filling is a key step in UHT milk production, and it is necessary to ensure that the filling process is carried out in a completely sterile environment.
• Packaging materials: Choose packaging materials suitable for long-term storage, such as multi-layer composite film or sterile paper boxes.

Through the above steps, you can gradually complete the customization of a UHT milk processing factory that meets your needs. Each step needs to be carefully planned and executed to ensure the success of the project.
 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.