• Factory supplier bottle beverage hot filling production line
  • Factory supplier bottle beverage hot filling production line
  • Factory supplier bottle beverage hot filling production line
  • Factory supplier bottle beverage hot filling production line
  • Factory supplier bottle beverage hot filling production line
  • Factory supplier bottle beverage hot filling production line

Factory supplier bottle beverage hot filling production line

After-sales Service: One year
Warranty: One year
Processing Material: Agronomic Products, Natural Ingredients
Application: Vegetable, Fruit, Beverage
Customized: Customized
Certification: CE, ISO9001
Customization:
Diamond Member Since 2012

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Overview

Basic Info.

Model NO.
5-20TPH
Power Source
Gas
Automatic Grade
Automatic
Material
SUS304/316L
Control Type
Automatic
Certificate
ISO9001:2023/HACCP/GMP
Brand
Beyond
Transport Package
Wood Package and Framework
Specification
ISO9001: 2008/HACCP/GMP
Trademark
BEYOND
Origin
China
HS Code
8438200000
Production Capacity
100 Processing Lines Each Year

Product Description

Factory Supplier Bottle Beverage Hot Filling Production Line
 
Factory supplier bottle beverage hot filling production line
 

A bottle beverage hot filling production line is a manufacturing system that is used to produce and package hot-filled beverages in bottles. This production line typically includes the following components and steps:

  1. Bottle preparation: Empty bottles are received and sorted before being cleaned and sterilized using various methods, such as rinsing with hot water or using chemical sanitizers.

  2. Beverage preparation: The beverage mixture is prepared, which may involve blending ingredients, heating, and pasteurization to ensure product safety and stability.

  3. Filling machine: The prepared beverage is transferred to a filling machine, which fills each bottle with the desired amount of hot beverage. This can be done using gravity filling, pressure filling, or vacuum filling techniques.

  4. Cap application: After filling, caps are applied to the filled bottles. This can be done manually or using automated capping machines that secure the caps tightly onto the bottles.

  5. Sealing: The filled and capped bottles are sealed to ensure product integrity and prevent contamination. This can be done using induction sealing, cellophane wrapping, or other sealing methods.

  6. Cooling and pasteurization: The filled and sealed bottles may undergo a cooling process to reduce their temperature and maintain product quality. Additionally, some hot-filled beverages may require pasteurization to further ensure food safety and extend shelf life.

  7. Labeling and coding: The bottles are labeled with product information, branding, nutritional facts, and any required legal or regulatory markings. Coding machines may also be used to apply date codes or batch numbers for traceability purposes.

  8. Packaging: The labeled bottles are then packed into cartons, crates, or shrink-wrapped for transport and storage. This can be done manually or using automated packaging machines.

  9. Quality control: Throughout the production line, quality control processes are implemented to ensure that the beverages meet the required standards for taste, appearance, and safety. This may include sampling and testing for microbial, chemical, and physical parameters.

  10. Storage and distribution: The packaged and quality-checked bottles are stored in appropriate conditions until they are ready for distribution to retailers or consumers.

A bottle beverage hot filling production line enables efficient and controlled production of hot-filled beverages in a safe and hygienic manner. It ensures consistent quality and minimizes product loss during the manufacturing process.
 

Factory supplier bottle beverage hot filling production line
 

End product package of this fruit juice production line can be plastic pouches, plastic cups, plastic bottles, glass bottles, roof top box, pre-pak pouches, paper carton etc. For this fruit juice production line according to different end product and package type, the production technology is differently designed.
 
Equipment list of PET bottle hot filling or paper carton pacakaged  fruit juice beverage processing line
Flow No. Name Size Bri fef Specification
A hot water generating system
A-1 hot water tank V=2000L SUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator
A-2 hot water pump Q=5T/h SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal
A-3 plate heater Q=5T/h SUS304 stainless steel, use A3 supporter, cladding with stainless steel, use steam for heating, hot water, one stage, hasp type gasket sealed
A-4 temperature control system Q=5T/h Germany steam regulating valves, UK steam reducing valve, Germany temperature sensor, pneumatic two position and three way valves are made in China
B sugar and glue melting and mixing system
B-1 high speed emulsification tank V=1000L SUS304, double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs, breath valve, inside with graduation
B-2 high speed mixing tank V=1000L SUS304, double layer with PU insulation, quadrate shape, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs, breath valve, inside with graduation
B-3 CIP return pump Q=20T/h SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
B-4 milk pump Q=10T/H SUS304 stainless steel, pump lift 36M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
B-5 platform for mixing material   SUS304, stainless steel stairs and handrail, stainless steel checkered plate on surface, 3500*1000*1000mm
B-6 duplex filter Q=10T/H SUS304, tube type, 100M
B-7 plate cooler Q=10T/H SUS304, A3 supporter, one stage, cool by tower water, hasp type gasket sealed
C juice concentrate blending system
C-1 vertical type screw pump Q=2T/h food sanitary grade, manual adjustable
C-2 blending tank V=6000L SUS304 stainless steel, single layer, top off- center vertical agitator 36rpm, airtight manhole, conical head, CIP spraying ball, glass tube level indicator, breather valve, supporters with adjustable feet
C-3 milk pump Q=10T/h SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
C-4 CIP return pump Q=20T/H SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
C-5 duplex filter Q=10T/H SUS304, tube type, 100M
D pasteurizer, degassor and homogenizer system
D-1 ~ 7 tubular sterilizer Q=6T/h milk enter at ( 25~30 ° C) - degass at ( 70 ° C) -homogeninze at ( 65 ° C) -sterilization at 137 ° C hold for 15S- discharge at ( 85-92 ° C), product return at 30-40 ° C, fully controlled by PLC, with frequency inverter, this machine used for hot filling
D-2 degassor Q=6T/h fully auto controled, include pressure transmitter and water ring type vacuum pump
D-3 homogenizer Q=6T/h working pressure 25MPa, include frequency inverter, and liquid pressure control, starting box
E PET hot filling system
E-1 equipments before PET hot filling Q=6T/h include bottle blowing machine, air delivery duct, Vial distributing machine, capper, cap cleaning belt etc.
E-2 PET filling machine Q=6T/h 12000P/H, hot filling
E-3 processing system after filling Q=6T/h include turning over sterilization chain, spraying tunnel, labeling, blow drier, package etc.
F semi-automatic CIP system
F-1 ~ 7 semi-automatic CIP system 3× 1500L Germany temperature auto control system, heating by tube, acid/alcali concentrate adding system, plastic buket 80L× 2SUS304, semi-automatic, one line
F-8 CIP return pump Q=10T/h SUS304, pump head 36M
G installation part
G-1 installation   include stainless steel and carbon steel pipes and fittings, electric installation material etc

Factory supplier bottle beverage hot filling production line

 

Factory supplier bottle beverage hot filling production line

 

A beverage hot filling production line is a highly automated and technologically advanced manufacturing system that fills and seals bottles or cans with hot, pasteurized beverages. The integration of information technology (IT) in this process plays a pivotal role in enhancing efficiency, quality control, and food safety. Here's how IT features in a typical hot filling production line:

1. Process Control Systems: PLCs (Programmable Logic Controllers) and SCADA (Supervisory Control and Data Acquisition) systems regulate the entire process, controlling temperature, pressure, flow rates, and timing for processes like pre-heating, filling, capping, and cooling.

2. Filling Machines: Filling machines equipped with precision sensors ensure accurate fill levels and minimize product waste. They often use servo drives to manage speed and fill volumes based on bottle size and shape. Fill valves are hygienically designed and incorporate CIP (Clean-in-Place) capabilities.

3. Temperature Monitoring: Temperature probes throughout the line monitor and control the beverage's temperature during filling to prevent thermal shock to containers and ensure proper pasteurization.

4. Cap Application and Sealing: Capping machines have intelligent controls that verify cap presence, torque, and seal integrity. These machines can automatically adjust their settings based on real-time data analysis.

5. Vision Inspection Systems: High-speed cameras and image processing software inspect bottles/cans for defects such as dents, contamination, or incorrect labeling before and after filling.

6. Quality Assurance: Inline sensors check parameters like Brix (sugar content), CO2 levels, and pH, ensuring consistency across batches. LIMS (Laboratory Information Management Systems) automate sample collection, testing, and reporting.

7. Traceability: RFID tags or barcodes track products from raw materials through to packaging, providing complete traceability for compliance and recall purposes. This information is integrated into ERP (Enterprise Resource Planning) or MES (Manufacturing Execution System).

8. Maintenance and Predictive Analytics: IoT devices collect machine performance data which is analyzed using AI algorithms to predict maintenance needs, reduce downtime, and optimize equipment life cycles.

9. Energy Management: Advanced energy monitoring systems help identify inefficiencies and opportunities for reducing energy consumption during heating, cooling, and other operations.

10. Packaging and Palletizing: Automated packaging lines include robotic arms for palletizing, shrink-wrapping, and case packing. These robots utilize complex algorithms to optimize stacking patterns and operate efficiently.

11. Data Collection and Reporting: Production data is continuously logged and stored, enabling managers to analyze trends, make informed decisions about production schedules and resource allocation, and meet regulatory reporting requirements.

In summary, IT is deeply ingrained in every aspect of a hot filling beverage production line, driving automation, enhancing quality control measures, and ensuring that stringent food safety standards are met while optimizing productivity and resource utilization.

 

Factory supplier bottle beverage hot filling production line

 

Factory supplier bottle beverage hot filling production line

The highlights of the hot filling production line for bottled beverages mainly include the following aspects:

1. Efficient production capacity: The bottled beverage hot filling production line has a high degree of automation and high-speed production capacity, which can achieve fast, continuous, and stable production. The production line can be flexibly adjusted according to demand, adapting to production requirements of different scales and yields.
2. Precision control system: The production line is equipped with advanced control systems, which can achieve precise control and monitoring of key parameters such as temperature, pressure, and flow. Through precise control systems, product quality and consistency can be ensured, and production efficiency and stability can be improved.
3. Advanced filling technology: The hot filling production line for bottled beverages adopts advanced filling technology, which can achieve high-precision filling operations. Both liquid and gas containing beverages can be accurately filled on the production line, avoiding waste and pollution.
4. Health and safety assurance: The hot filling production line for bottled beverages complies with food hygiene standards, using high-quality materials and designs to ensure the hygiene and safety of the products. The production line has automatic cleaning and disinfection functions, which can effectively prevent cross contamination and ensure product quality and safety.
5. Flexible and diverse adaptability: The bottled beverage hot filling production line can adapt to bottles of different specifications and shapes, and can fill various types of beverages, such as carbonated drinks, fruit juice, tea drinks, etc. At the same time, the production line can also be flexibly adjusted and expanded according to market demand to meet different production requirements.

In summary, the hot filling production line for bottled beverages can achieve high-quality and efficient bottled beverage production through efficient production capacity, precise control systems, advanced filling technology, hygiene and safety guarantees, and flexible and diverse adaptability.

Pre sales services

Factory supplier bottle beverage hot filling production line

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

 
Company Profile

Factory supplier bottle beverage hot filling production line

 

 

Factory supplier bottle beverage hot filling production line
 
 
 
 
Factory supplier bottle beverage hot filling production line
 
 
Our Service
Factory supplier bottle beverage hot filling production line
 
 

 

Trade shows

 

 
Factory supplier bottle beverage hot filling production line
 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.

 
 

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