5TH tomato paste processing equipment tomato concentrate turnkey project Tomato Production Line
Such a system would likely encompass the entire process of converting fresh tomatoes into tomato concentrate, from reception and washing of raw materials to packaging of the final product.
Here's a breakdown of the typical components and stages involved in a modern, automated tomato paste production line:
1. Reception and Storage: The process begins with the delivery of fresh tomatoes to the facility. A dedicated receiving area equipped with weighing scales and quality control checks ensures accurate measurement and inspection of incoming produce. The tomatoes are then temporarily stored in climate-controlled warehouses to maintain freshness before processing.
2. Sorting and Pre-Treatment: Tomatoes are fed through a sorting machine that removes debris, spoiled fruits, and foreign objects. They may also undergo pre-treatment processes like destemming, cutting (if whole tomatoes are used), and de-skinning (optional). This step ensures uniformity and prepares the tomatoes for further processing.
3. Washing and Disinfection: The pre-treated tomatoes pass through a washing system, typically involving multiple stages of water rinsing and sanitizing solutions, to remove dirt, pesticide residues, and microbial contaminants.
4. Crushing and Pulp Separation: Cleaned tomatoes are crushed to release their pulp and juice. A pulping machine separates the skin, seeds, and other solid particles from the liquid fraction (pomace). The resulting tomato juice is then filtered for further clarification.
5. Heating and Evaporation: The clarified tomato juice is heated in a vacuum evaporator to reduce its water content and increase the solids concentration. This process can be done in multiple stages, gradually increasing the Brix (sugar content) until the desired tomato paste consistency is achieved (e.g., 28-30°Brix for standard paste).
6. Paste Homogenization and Pasteurization: To ensure a smooth texture and microbial stability, the concentrated tomato paste undergoes high-pressure homogenization. Following this, it is pasteurized at a high temperature for a short duration to eliminate any remaining pathogens without significantly affecting the product quality.
7. Aseptic Filling and Packaging: The sterilized tomato paste is filled into aseptic bags, cans, or other containers under strictly controlled, sterile conditions. Alternatively, it may be packed into drums or bulk containers for industrial use. Automated filling and sealing machines ensure precise filling volumes and hermetic seals to maintain product integrity during storage and transportation.
8. Quality Control and Laboratory Testing: Throughout the production process, samples are taken at various stages for quality analysis, including pH, Brix, color, viscosity, and microbiological testing. This ensures compliance with food safety standards, customer specifications, and regulatory requirements.
9. Utilities and Waste Management: A turnkey project would also include the provision of necessary utilities such as steam generation, cooling systems, water treatment, and electrical installations.
Additionally, waste management systems handle by-products like tomato skins, seeds, and pomace, which can be utilized for animal feed, composting, or energy recovery (e.g., biogas production).A 5th generation tomato paste processing equipment or turnkey project would likely incorporate advanced technologies for increased efficiency, automation, and sustainability. These might include precision monitoring and control systems, energy-efficient evaporators, intelligent sorting algorithms, and waste valorization solutions. Moreover, such projects often come with comprehensive engineering services, installation, commissioning, operator training, and after-sales support to ensure a seamless transition to full-scale production.
In summary, tomato paste processing equipment or turnkey project provides a complete solution for establishing or upgrading a tomato production line, covering every aspect from raw material handling to finished product packaging while leveraging state-of-the-art technology for optimized performance and profitability.
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Raw material
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Fresh tomato(about 4.5brix)
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End product
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Tomato paste (28~30brix)
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Processing capacity
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6 tons per hour based on fresh tomato
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Daily Output
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17~20 tons per day(24hours)
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Packaging
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Aspect drum(5~220L)
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Total power
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220KW
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Steam Consumption
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3.5-4.2 t/h
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Water Consumption
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15-20 t/h
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Cooling circulating
water consumption
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180-250 t/h( inlet temperature: 32ºC;outlet temperature:38ºC)
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Salient features of tomato production line
The highlights of the tomato sauce processing line are mainly reflected in the following aspects:
1. Automated production: The tomato sauce processing line adopts advanced automation equipment and technology, which can achieve full automation production from raw material processing to packaging. Through automated production lines, production efficiency can be greatly improved, labor costs can be reduced, and product consistency and quality stability can be ensured.
2. Efficient processing: The tomato sauce processing line can efficiently complete the process steps of tomato crushing, stirring, boiling, concentration, etc. By precisely controlling parameters such as temperature, time, and stirring speed, the nutritional components and taste characteristics of tomatoes can be preserved to the greatest extent, resulting in a delicious taste and bright color of the processed tomato sauce.
3. Flexible and diverse production capacity: The tomato sauce processing line has the ability to flexibly adjust production capacity, and can adjust and optimize the production line according to market demand and order volume. Whether it is small-scale production or large-scale continuous production, the processing line can meet the production requirements of different scales and demands.
4. High hygiene and safety standards: The tomato sauce processing line complies with strict hygiene and safety standards, using food grade materials and equipment to ensure that the products are not contaminated during the processing. At the same time, the processing line is also equipped with an efficient cleaning and disinfection system, which can ensure the hygiene of the production environment and the safety of the products.
5. Energy conservation and environmental protection: The tomato sauce processing line pays attention to energy conservation and environmental protection in the design and operation process. By optimizing equipment structure and process flow, we aim to minimize energy consumption and wastewater and exhaust emissions to the greatest extent possible. At the same time, the processing line also adopts recycling and resource recovery technologies to reduce its impact on the environment.
In summary, the highlights of tomato sauce processing lines lie in automated production, efficient processing, flexible and diverse production capabilities, high hygiene and safety standards, and energy conservation and environmental protection. These characteristics enable the processing line to improve production efficiency, ensure product quality, and meet market demand and environmental requirements.
Photos of tomato production line
A tomato production line is a sophisticated manufacturing system that processes raw tomatoes into various products like canned tomatoes, tomato paste, ketchup, or juice. Information technology (IT) plays an essential role in streamlining the operations and maintaining quality control throughout the process. Here's how IT is integrated into a modern tomato production line:
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Receiving and Sorting: Upon arrival at the facility, tomatoes are sorted using computerized systems equipped with color sensors, weight scales, and possibly even advanced AI-driven vision systems to identify and separate ripe, unripe, and damaged fruits.
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Cleaning and Sanitizing: Automated washing machines use precise water flow rates and temperature controls managed by PLCs (Programmable Logic Controllers) for effective cleaning without damaging the produce.
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Peeling and Preprocessing: Steam peeling equipment relies on IT to monitor and regulate steam pressure and duration for efficient removal of skin while preserving the fruit's integrity. For further processing, automated cutting machines are controlled by computer algorithms to ensure uniform size and shape.
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Juicing and Separation: Tomato juice extraction machinery uses IT-powered centrifugal force adjustments to optimize separation of juice from seeds and pulp. The extracted juice is then passed through filtration systems monitored by sensors to maintain clarity and consistency.
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Cooking and Pasteurization: Computer-controlled cooking kettles and pasteurization systems manage temperature, time, and other critical parameters to ensure product safety and desired viscosity. This stage can be highly automated, especially for producing tomato paste.
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Seasoning and Blending: For processed products like ketchup or sauce, recipe management software ensures accurate dosing of ingredients such as salt, sugar, spices, and preservatives. Mixers are often programmed to achieve specific blends within set timeframes.
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Filling and Packaging: Filling lines incorporate high-tech equipment with sensor-based fill level controls to minimize waste and ensure consistent packaging weights. Packaging machines may use robotics and vision systems to verify seals, labels, and cap placement.
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Quality Control: Inline sensors continuously monitor factors such as Brix levels, acidity, pH, and microbial counts. Data is logged in LIMS (Laboratory Information Management Systems) and analyzed to ensure compliance with food safety regulations and product specifications.
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Inventory and Traceability: RFID tags or barcodes track tomatoes and finished products through every step of the process, providing full traceability. ERP (Enterprise Resource Planning) systems manage inventory levels, procurement, and distribution logistics.
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Maintenance and Predictive Analytics: IoT devices collect performance data from equipment across the production line, which can be analyzed by AI tools to predict maintenance needs and prevent downtime.
In summary, IT is fundamental to the smooth operation of a tomato production line, enabling real-time monitoring, precise control over processing parameters, efficient resource utilization, and rigorous quality control measures to create safe, high-quality products.
The product types of tomato sauce processing lines mainly include the following:
1. Tomato sauce: This is the main product of the tomato sauce processing line. Tomato sauce is a concentrated juice made from fresh or processed tomatoes through processes such as grinding, boiling, and filtering. It has a rich tomato flavor and color, and can be used for various purposes such as cooking and seasoning.
2. Tomato sauce concentrate: Tomato sauce concentrate is a high concentration tomato juice obtained by concentrating tomato sauce. It is usually thicker and more flavorful than tomato sauce. Tomato sauce concentrate can be used as a food additive to enhance the flavor and color of tomatoes.
3. Tomato paste powder: Tomato paste powder is a powder product made by spray drying or vacuum freeze drying technology. It has a longer shelf life and more convenient storage and transportation characteristics. Tomato sauce powder can be used as a seasoning and can also be used to make instant noodles, instant soups, and other foods.
4. Canned tomato sauce: The tomato sauce processing line can also produce canned tomato sauce. Canned tomato sauce is packaged in sealed cans and treated with high temperature sterilization to extend its shelf life. Canned tomato sauce is convenient to carry and store, and can be used as a seasoning or consumed separately.
The above are common product types in tomato sauce processing lines. According to customer and market demands, customized production can also be carried out to produce other forms of tomato sauce products.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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