Fruit juice production machines coconut processing plant
Fruit juice production machines and coconut processing plants are specialized equipment and facilities designed to efficiently extract juice or other valuable products from fruits, particularly focusing on coconuts in this case. These systems typically incorporate various stages of preparation, extraction, clarification, and packaging to transform raw coconuts into marketable beverages, concentrates, or derivative products.
Here's a general overview of the key components and processes involved in a fruit juice production machine and a coconut processing plant:
1. Receiving and Sorting: The process begins with the receipt of fresh coconuts from suppliers. Coconuts are inspected for quality, ripeness, and any signs of damage or spoilage. Defective or unsuitable nuts are removed, ensuring only high-quality raw material enters the processing line.
2. Dehusking and De-shelling: Coconuts are first dehusked using mechanical dehuskers, which remove the tough outer layer (husk). Next, they undergo de-shelling to expose the inner hard shell housing the coconut meat. This can be done manually or by automated machines that crack the shells without damaging the meat inside.
3. Meat Extraction: Once the shells are opened, the coconut meat is removed. There are different methods for this, depending on the desired product and efficiency considerations:• Automatic Extraction Machines: For larger-scale production, automated machines can split the shells and extract the meat in a more streamlined manner. These machines might use hydraulic pressure or rotating blades to separate the meat from the shell.
• Juice Extraction: The extracted coconut meat is then processed to obtain the juice.
This can be done through:• Pressing: The meat is crushed or pressed to extract the liquid. Continuous screw presses or hydraulic presses are commonly used for this purpose, applying controlled pressure to squeeze out the juice while minimizing fiber content in the final product.
• Blending and Filtering: The meat may be chopped, blended into a pulp, and then filtered through screens or centrifuges to separate the juice from the solid fiber. This method is often employed when producing coconut milk or cream, as it yields a higher fat content.
• Clarification and Filtration: The freshly extracted coconut juice may contain suspended solids, oils, and other impurities.
To ensure clarity and shelf stability, it undergoes further clarification and filtration steps, such as:• Decanting: Allowing the juice to settle, allowing heavier particles to sediment at the bottom, followed by gentle siphoning off the clear juice.
• Centrifugation: Using high-speed centrifuges to separate the liquid fractions based on density, removing fine particles and separating oil if needed.
• Microfiltration/ Ultrafiltration: Advanced membrane filtration techniques can be employed to remove smaller particles and microorganisms, ensuring product purity and extending shelf life.
• Pasteurization and Sterilization: To ensure food safety and extend shelf life, the juice is heat-treated through pasteurization (milder heat treatment) or sterilization (higher temperature, longer duration). This kills off spoilage microorganisms and enzymes that could degrade the product quality.
• Blending and Flavoring: Depending on the desired end product, the coconut juice may be mixed with water, sugar, other fruit juices, or flavorings to achieve the desired taste, consistency, and nutritional profile.
• Packaging: The finished juice is then filled into appropriate packaging materials (e.g., cartons, bottles, cans, or aseptic pouches) and sealed. The packages may undergo additional treatments like hot filling, cold filling under vacuum, or nitrogen flushing to further preserve freshness and protect against oxidation.
• Storage and Distribution: Packaged coconut juice is stored in temperature-controlled warehouses until it's ready for shipment to retailers or distributors.
In summary, a fruit juice production machine specifically designed for coconut processing encompasses a series of interconnected processes, from raw coconut reception to the final packaged product. These machines and plants combine advanced technology with food processing expertise to efficiently extract, refine, and package coconut juice, meeting consumer demands for high-quality, nutritious beverages.
Suitable for all kinds of coconut to produce coconut water, coconut milk, juice with coconut ,coconut powder and etc. This processing line is combined with peeler, pulverizer, screw separator, filtration, disc centrifugal separator, blending system, degasser, homogenizer, sterilizer, filler, flusher, autoclave, ink coder and etc. With advanced design philosophy, high degree of automation; Main equipments are all made of high quality food grade stainless steel, accords with the hygienic requirements of food processing.
* Produce coconut water, coconut milk, coconut juice and etc
* Capacity ranges from 500kg/h to 20t/h,designed by the customer's needs
* Configuration is flexible, according the requirement of client to prepare the suitable machine
* With aseptic filler and hot filler
* Modular design, which can combine different processing technique
* High automatic degree, labor-saving
* Equipped with CIP to make clean easy
* Material contacted with production is SUS304 stainless steel, fully meets the food hygiene safety requirements
PARAMETER
| Raw Material |
Coconut shell and coconut meat |
| End products |
coconut water and milk, coconut cream, coconut oil |
| End Package |
Aseptic bags in drums, bottles, tin cans, cartons |
| Processing products |
UHT water and milk |
End Products and Package of Coconut Processing Line
--Concentrate Coconut water filled into aseptic bags(5kg,220kg or 1000kg)
--Single strength coconut water(Non-concentrated coconut water)filled into tin cans,bottles or asptic bags.
--Coconut milk/cream filled into aseptic bags,tin cans or bottles.
--Desiccated Coconut filled into poly bags,jars or pouches.
--Virgin Coconut Oil(VCO)filled into bottles or barrels.
Single Strength Coconut water is a refreshing and cooling drink. Its sodium and potassium content makes it an ideal drink for rehydration. In a healthy, undamaged coconut, the water is even sterile. Fresh coconut after dehusking and deshelling, then use one needle to pierce one hole on the coconut to extract coconut water. After extraction, coconut water is filtered. Filtration can be done using a double cloth filter. This is especially important for mature coconut water, as dry husk fibres and dirt from the shell of mature nuts can easily get into the coconut water during extraction. After filtration, the coconut water is quickly cooled to retard any deterioration reactions. Then, it is sent for separation, homogenizing, degassing, subsequent pasteurization and aseptic packaging.
If coconut water is extracted at a location away from the aseptic packaging site, the filtered coconut water can be packed into food grade plastic bags, quickly cooled and transported to downstream processing. The single strength coconut water content is 92%-95% and soluble solids is about 12 brix.
Concentrated coconut water: Concentrated coconut water is about 60-65 brix and water content is about 35%-40%. Fresh coconut water after extracting, filtering, cooled to 10 ºC and storing into double layers insulation tanks. Then the low-temperature coconut water will be prepasteurization and separation. Then, it goes into a multiple-effect evaporation stage to increase °Brix levels. Usually, the product is concentrated to 60-65 °Brix and packed into 200 kg plastic bags in drums for bulk transportation under ambient conditions. It is recommended that the concentrate coconut water will be stored at below zero temperature for 2 years.
Coconut milk/cream: Coconut milk and cream are produced from 10-13 months old mature coconuts when the kernel is hard and thick. They are natural oil-in-water emulsions extracted from the mature coconut kernel. The difference between coconut milk and cream is the amount of fat. The fat content of the coconut milk is 5%-20%, whereas coconut cream reaches to 20%-50%. To extract coconut milk for industrial manufacturing purposes, mature coconuts go through deshelling and paring. Pieces of kernels are then sent into industrial-scale cutters and grinders. Next, grated coconut kernel then goes into a series of screw extractors to extract coconut milk. The residual kernel from this first press is then mixed with water before it is pressed again to increase extraction yield. After extraction, coconut milk is filtered to remove large contaminants. It can then be standardized to a pre-determined level of fat and blended with other ingredients. Finally, coconut milk is homogenized, degassed, pasteurized and aseptically filled into aseptic bags or small package like bottles or tin cans.
Coconut oil: Coconut oil is one of the main products traditionally derived from the coconut kernel. Coconut oil processing methods or technologies are classified into two major types based on copra or fresh coconut kernel used. The oil extraction technology, which starts with copra as the raw material, is commonly known as the dry process. While the method that uses fresh coconuts as starting material is generally called the fresh-wet or fresh-dry process. Based on different separation methods, coconut oil can be classified into two types - RBD coconut oil and virgin coconut oil (VCO). The former is refined, bleached and deodorized (RBD) from dry extraction, while the latter is produced by fresh-wet and fresh-dry extractions.
Key Machine of Coconut Water and Milk Processing Line:
Coconut water extracting machine
It is composed of a coconut water drilling machine and a coconut water extraction conveyor,the machine is made of SUS304 material and with vat for coconut water collection.It is semi-automatic,one operator holds the coconut and aims the coconut eye to the drill to get the water then pours coconut water into the conut water collection vat.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Trade shows
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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