Apple juice concentrate production line equipment manufacturing unit
The apple juice concentration production line is a device system used to process fresh apples into concentrated apple juice. Here are some key points that can help you better understand the apple juice concentration production line:
Composition of production line
• Raw material reception and cleaning: Receive fresh apples and perform preliminary cleaning.
Crushing and juicing: Crush apples and extract juice.
• Preprocessing: includes steps such as filtration, peeling, and removing nuclei to remove impurities.
Enzyme treatment: Use enzymes to break down pectin and improve the clarity of fruit juice.
• Clarification and filtration: Further purify the juice through centrifugation or filtration equipment.
• Concentration: The water in the juice is removed through an evaporator or other concentration techniques (such as reverse osmosis) to achieve the desired concentration.
Sterilization and cooling: Perform high-temperature instantaneous sterilization on concentrated fruit juice and quickly cool it to maintain quality.
• Filling and packaging: Fill concentrated fruit juice into appropriate containers, seal and package them.
Key equipment
Cleaning machine: used to clean the dirt on the surface of apples.
Crusher: Crush apples into small pieces.
• Juicer: Extract juice from crushed apples.
Filter: Remove solid impurities from juice.
• Enzymatic hydrolysis tank: used for enzyme treatment process.
Centrifuge: Separate the solid and liquid parts in fruit juice.
Evaporator: used for concentrating fruit juice.
Sterilizer: Sterilize concentrated fruit juice.
Filling machine: Fill concentrated fruit juice into containers.
Packaging machine: Seal and package pre packaged products.
Characteristics and advantages
The processing capacity is varied from 60 tons/day to 2000 tons/day.
1. The line Can deal with similar characteristics of fruits.
2. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue
3. Efficient crusher improved the high output percentage of apples and pears
4. Using efficient belt juice extractor to improve the juice efficiency and the output percentage
5. The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency
6. Low-temperature vacuum evaporation Greatly reduce the flavor substances and nutrient losses
7. A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost
8. Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product
9. A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.
Parameters
| Raw material |
Fresh apple/pear |
| End product |
Concentrated juice, clear juice,NFC fresh juice |
| Processing capacity |
From 60tons/day to 1500 tons/day |
| Output percentage |
60-75% |
| Solid content |
10-12Brix |
| concentrated juice content |
65-72Brix |
| End package |
Aseptic bag/gable top box /PET bottle |
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
Customization steps
1. Requirement analysis:
• Production requirement: Determine the amount of concentrated apple juice that needs to be produced daily or hourly.
Product quality standards: Clarify the quality standards of the final product, such as sugar content, acidity, etc.
• Degree of automation: Determine the degree of automation of the production line and whether fully automatic or semi-automatic control is required.
• Budget Range: Choose appropriate equipment and technology based on your budget range.
2. Preliminary design and quotation:
• Contact suppliers: Find several reputable manufacturers or suppliers of apple juice concentration production lines.
Provide demand information: Provide detailed demand specifications to suppliers.
• Obtain design proposal: The supplier will provide a preliminary design proposal and quotation based on your needs.
3. Technical discussion and confirmation:
• Technical details: Discuss specific technical details with the supplier's technical team, such as equipment configuration, process flow, control system, etc.
Drawing confirmation: Confirm the final design drawings, including equipment layout and interface positions.
Contract signing: After both parties reach an agreement, a formal procurement contract is signed.
4. Production and manufacturing:
Material procurement: Suppliers begin to purchase the required raw materials.
Manufacturing process: Production and assembly are carried out according to the design drawings.
Quality inspection: Strict quality inspections must be conducted at each production stage to ensure compliance with standards.
5. Factory testing:
Performance testing: After manufacturing, conduct comprehensive performance testing on the equipment to ensure its normal operation.
Debugging and optimization: Make necessary adjustments and optimizations based on the test results.
• Packaging and shipping: After passing all tests, the equipment will be properly packaged and ready for shipment.
6. Installation and Training:
On site installation: After the equipment arrives at the site, it will be installed by professional technicians.
Debugging and operation: After installation, conduct on-site debugging to ensure that the equipment operates normally in the actual environment.
• Operation training: Train operators to ensure they can correctly use and maintain equipment.
7. After sales service:
• Warranty service: The supplier should provide a certain period of warranty service.
Technical support: During the use of the equipment, the supplier should provide continuous technical support and maintenance services.
8. Feedback and improvement:
User feedback: Collect user feedback to understand the actual performance of the device.
Continuous improvement: Make necessary improvements based on feedback to continuously improve product quality and service levels.
If you need more specific technical specifications, price information, or other related details, please let me know and I can provide you with more support.
Company Profile
Our Service
Trade shows
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
Audited Supplier 
){kind=link}