Pasteurized Milk Production Line Milk pasteurization machine milk pasteurizer plant
Pasteurized milk is a very popular dairy product in the market. The pasteurized milk production line can produce a large number of pasteurized milk. This automatic production line has a high production efficiency. From milk production to sterilization and packaging, the pasteurized milk production line reflects the perfect combination of machinery and technology.
Products of pasteurized milk production line
The production line produces a variety of market dairy products, i.e. whole milk, skim milk and standardized milk with various fat contents.
Principle of pasteurized milk production line
Pasteurized milk is milk that is heat treated to kill pathogenic pathogens. In the process of pasteurization, not all pathogens can be removed, so pasteurized milk is not 100% sterile, but many people believe that it is safer to drink than raw milk without pasteurization. Most of the milk sold in commercial grocery stores is pasteurized, and most of it is homogenized to prevent cream separation.
First, milk is preheated and standardized through the online milk fat standardization system. The purpose of standardization is to make milk reach the specified and guaranteed fat content. The average value is 1.5% of low-fat milk and 3% of ordinary milk, and the fat content of skim milk is as low as 0.1% and 0.5%.
The standardized milk was then homogenized. The purpose of homogenization is to decompose or finely distribute fat globules in milk to reduce creaming. The homogenization may be complete or partial. Partial homogenization is a more economical solution because smaller homogenizers can be used.
Sterilization and filling of pasteurized milk production line
The milk is pumped to the heating section of the milk heat exchanger where it is pasteurized. The necessary holding time is provided by a separate holding tube. The pasteurization temperature was recorded continuously. The pump is a booster pump. When the plate heat exchanger leaks, the booster pump increases the pressure of the product to a level where the pasteurized product will not be contaminated by untreated milk or cooling medium. If the pasteurization temperature drops, the temperature transmitter will detect it. A signal activates the diverter valve and the milk flows back to the balancing tank. After pasteurization, the milk continues to enter the cooling section of the heat exchanger, where it is regenerated and cooled by the untreated cold milk, and then enters the cooling section for cooling with ice water. The cold milk is then pumped to the filling machine.
Pasteurizer accessories:
Floating ball balance tank
Milk pump
Milk pipe
Temperature. sensor
Pasteurizer electrical panel:
Panel for starting motor
Milk flow controller
Steam controller
On / off, auto / manual, forward / transfer switch.
Control type:
Full-automatic control
(PLC with touch screen),
Semi automatic PID Control.
Standard attachments:
A. Plate heat exchanger;
B. Material-balance bucket;
C. Hot water-balance drum;
D. Hot water pump;
E. Product pump;
F. Steam & water mixer;
G. Electricity box;
H. Stainless steel pipes and valves etc.
I. PLC and color touch screen;
Production capacity: 500L-20T/H
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
Key points of pasteurized milk production line
Temperature and pasteurization retention time are very important factors, which must be precisely specified according to the milk quality and its shelf life requirements. Pasteurization temperature is usually 72 - 75 ° C for 15 - 20 seconds. A common requirement is that heat treatment must ensure that unwanted microorganisms and all pathogenic bacteria are destroyed without damaging the product.
Advantages of pasteurized milk production line
*Opportunities to realize products with customized formulations.
*The opportunity to produce multiple products using the same processing line.
*The holding time at pasteurization temperature is very short.
*Accurate mixing dose and additional fragrance.
*High quality final products, maintaining high nutritional value.
*Extensive customization of end products.
*Extend the shelf life of products.
*Maximum output, minimum production waste.
*Thanks to the most advanced technology, the highest energy saving has been achieved.
*Through the monitoring of each process stage, the line monitoring system is completed.
*Record, visualize and print all daily production data.
Characteristics of pasteurized milk production line
raw material
Liquid milk, goat milk, camel milk
capacity
From 10 tons / day to 500 tons / day
Products of pasteurized milk production line
-Pasteurized skim milk
-Pasteurized whole milk
-Pasteurized milk with different fat content
-Pasteurized essence milk
-Pasteurized milk in different packages:
Cartons; Glass bottles; plastic bag; paper bag; etc.
Equipment of pasteurized milk production line
*Tubular pasteurizer
*Plate pasteurizer
*Deodorant
*Centrifugal separator
*Homogenizer
*Membrane filtration
*Tank
*Storage tank
*Mixing tank
The pasteurized milk production line can be customized according to the needs of customers, so that the pasteurized milk production line can meet the personalized needs of customers and maximize the investment output of customers. We can complete the design, manufacturing, installation, commissioning and other work of the pasteurized milk production line. If there is a need for the pasteurized milk production line, please contact us immediately and we will give you the best price and scheme.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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